公开(公告)号：US20100192357A1

公开(公告)日：2010-08-05

申请号：US12706017

申请日：2010-02-16

Applicant: Yoshiaki Mitsui ,  Katsufusa Fujita

Inventor： Yoshiaki Mitsui ,  Katsufusa Fujita

IPC: H02K15/00

CPC classification number: H02K15/03 ,  H02K1/148 ,  H02K1/2766 ,  H02K15/022 ,  H02K15/026 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49078 ,  Y10T29/53143

Abstract: A method of manufacturing a laminated stator core includes: forming a band-shaped yoke core sub-piece having a shape that an outer half is developed in a straight line when a yoke portion of the laminated stator core is divided into two halves in the width direction by punching a metal plate; forming an outer laminated yoke body by winding and laminating the band-shaped yoke core sub-piece in a spiral shape and coupling it in a caulking manner; forming an inner yoke-attachment magnetic core sub-piece having an inner yoke sub-portion obtained by dividing the inner half in a unit of magnetic poles when the yoke portion of the laminated stator core is divided into two halves in the width direction, by punching a metal plate; forming an inner yoke-attachment laminated magnetic sub-body by laminating and coupling a predetermined number of the inner yoke-attachment magnetic core sub-pieces to each other in a caulking manner; forming an intermediate assembly in which the inner yoke sub-portions form a ring shape by winding a coil on the inner yoke-attachment laminated magnetic sub-body and connecting the ends of the inner yoke sub-portions in a predetermined number of the inner yoke-attachment laminated magnetic sub-bodies to each other; and coupling the inner yoke-attachment laminated magnetic sub-bodies to the outer laminated yoke body by shrink-fitting the outer laminated yoke body to the outer circumference of the intermediate assembly.

Abstract translation: 叠层定子铁芯的制造方法包括：当层叠的定子铁芯的磁轭部分被分成两半的宽度时，形成具有外半部呈直线形的形状的带状轭铁芯片 方向冲孔金属板; 通过将带状轭铁芯片卷绕并层叠成螺旋形并且以铆接方式联接而形成外层叠轭体; 形成具有内磁轭子部分的内磁轭安装磁芯副部件，当内部磁轭子部分在层叠定子铁芯的磁轭部分在宽度方向上被分成两半时，将内半部分分成一个磁极而获得， 冲压金属板; 通过以预定的方式将预定数量的内磁轭安装磁芯子件彼此层叠并耦合来形成内磁轭安装层叠磁性子体; 通过将线圈缠绕在内磁轭安装层叠磁性子体上形成内轭铁部分形成环形的中间组件，并将内磁轭子部分的端部连接到预定数量的内磁轭 - 层叠磁性子体相互贴合; 并且通过将外部层叠轭体收缩配合到中间组件的外周，将内部磁轭安装层压磁体子体耦合到外部层叠磁轭体。

公开(公告)号：US07768375B2

公开(公告)日：2010-08-03

申请号：US11814032

申请日：2006-03-16

Applicant: Tarcisio Joao Grott ,  Heber de Carvalho Hespanhol ,  Hermann Otto Knupfer ,  Anderson Wolf ,  Gilberto Lenkulkul ,  Sergio Do Rosario

Inventor： Tarcisio Joao Grott ,  Heber de Carvalho Hespanhol ,  Hermann Otto Knupfer ,  Anderson Wolf ,  Gilberto Lenkulkul ,  Sergio Do Rosario

IPC: H01F27/24

CPC classification number: H02K1/06 ,  H02K1/26 ,  H02K15/02 ,  H02K2201/09 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/4987 ,  Y10T29/49872 ,  Y10T428/12347

Abstract: A stack of metallic laminations, a metallic lamination and a process for forming a lamination stack. The stack of laminations includes at least one locking lamination provided with at least two locking openings and at least one passage lamination comprising at least two passage openings, each locking lamination incorporating a tab that passes through a passage opening of a lamination seated against the locking lamination, said tab being bent so as to be contained in said passage opening and seated on an edge portion of the latter, deformed to the inside of the locking opening of the locking lamination, and at least one of the parts of locking lamination and passage lamination further comprising a lock means actuating in a lock receiving means provided in the other of said parts.

Abstract translation: 一叠金属叠片，一层金属叠层和一层叠层堆叠的方法。 所述叠片堆叠包括至少一个锁定层压板，其设置有至少两个锁定开口和包括至少两个通道开口的至少一个通道层压板，每个锁定层压结构包括通过穿过所述锁定层压件的层压件的通道开口的突片 所述突片被弯曲以便被容纳在所述通道开口中并且位于所述通道开口的边缘部分上，并变形到锁定层压件的锁定开口的内部，并且至少一个锁定层压和通道层压部分 还包括锁定装置，所述锁定装置致动于设置在所述部件中的另一个中的锁定接收装置。

公开(公告)号：US07626306B2

公开(公告)日：2009-12-01

申请号：US11946476

申请日：2007-11-28

Applicant: Yasuo Sato

Inventor： Yasuo Sato

IPC: H02K1/06

CPC classification number: H02K1/146 ,  H02K1/2713 ,  H02K37/14 ,  H02K2201/09

Abstract: The laminated core structure of a motor includes a stator iron core formed by laminating a plurality of stator iron core thin sheets in which a plurality of magnetic poles are provided at fixed intervals along the circumferential direction on the inner peripheral side so as to project toward the center direction, and a rotor iron core arranged on the axis line of the stator iron core concentrically with the stator iron core and formed by laminating a plurality of disc-shaped rotor iron core thin sheets, the stator iron core and the rotor iron core each being fastened by caulking the plurality of thin sheets to each other. The core loss produced by caulking is decreased by particular placement of the center of a caulking uneven part of the stator iron core thin sheet and the center of a caulking uneven part of the rotor iron core thin sheet.

Abstract translation: 电动机的层叠铁芯结构包括：定子铁芯，其通过层叠多个定子铁芯薄片而形成，该定子铁芯薄片在内周侧沿着圆周方向以固定的间隔设置有多个磁极， 中心方向，转子铁芯与定子铁芯同心地配置在定子铁芯的轴线上，并通过层叠多个圆盘状的转子铁芯薄片，定子铁心和转子铁芯各自形成 通过将多个薄片彼此铆接而被紧固。 由于定子铁芯薄片的铆接不均匀部分的中心和转子铁芯薄片的铆接不均匀部分的中心的特定位置，因此通过铆接产生的铁心损耗降低。

公开(公告)号：US20080129141A1

公开(公告)日：2008-06-05

申请号：US11946476

申请日：2007-11-28

Applicant: Yasuo Sato

Inventor： Yasuo Sato

IPC: H02K1/14

CPC classification number: H02K1/146 ,  H02K1/2713 ,  H02K37/14 ,  H02K2201/09

Abstract: The laminated core structure of a motor includes a stator iron core formed by laminating a plurality of stator iron core thin sheets in which a plurality of magnetic poles are provided at fixed intervals along the circumferential direction on the inner peripheral side so as to project toward the center direction, and a rotor iron core arranged on the axis line of the stator iron core concentrically with the stator iron core and formed by laminating a plurality of disc-shaped rotor iron core thin sheets, the stator iron core and the rotor iron core each being fastened by caulking the plurality of thin sheets to each other. The core loss produced by caulking is decreased by particular placement of the center of a caulking uneven part of the stator iron core thin sheet and the center of a caulking uneven part of the rotor iron core thin sheet.

Abstract translation: 电动机的层叠铁芯结构包括：定子铁芯，其通过层叠多个定子铁芯薄片而形成，该定子铁芯薄片在内周侧沿着圆周方向以固定的间隔设置有多个磁极， 中心方向，转子铁芯与定子铁芯同心地配置在定子铁芯的轴线上，并通过层叠多个圆盘状的转子铁芯薄片，定子铁心和转子铁芯各自形成 通过将多个薄片彼此铆接而被紧固。 由于定子铁芯薄片的铆接不均匀部分的中心和转子铁芯薄片的铆接不均匀部分的中心的特定位置，因此通过铆接产生的铁心损耗降低。

公开(公告)号：US07352101B2

公开(公告)日：2008-04-01

申请号：US10542394

申请日：2004-04-14

Applicant: Katsufusa Fujita

Inventor： Katsufusa Fujita

IPC: H02K1/06

CPC classification number: H02K15/022 ,  H02K2201/09

Abstract: In a laminated iron core in which plural iron core pieces are laminated through caulking projections and caulking holes in which the caulking projections are fitted, and in the iron core pieces except a lowermost layer, the caulking projections and the caulking holes are formed at different positions of a same radius from a rotation center at skewing of the iron core pieces, and the caulking hole is longer in a circumferential direction than the caulking projection fitted in the caulking hole, and when the caulking projection of the iron core piece of an upper layer is fitted in the caulking hole of the iron core piece, a gap is formed in the circumferential direction of each of the caulking holes.

Abstract translation: 在通过铆接突起和铆接突起嵌合的多个铁芯片层叠的层叠铁芯中，除了最下层之外的铁芯片中，在不同的位置形成有铆接突起和铆接孔 在与铁芯片的倾斜状态下的旋转中心具有相同的半径，并且铆接孔在周向上比嵌合在铆接孔中的铆接突起长，并且当上层的铁芯片的铆接突起 嵌合在铁芯片的铆接孔中，在每个铆接孔的周向形成有间隙。

公开(公告)号：US20060181173A1

公开(公告)日：2006-08-17

申请号：US11356174

申请日：2006-02-17

Applicant: Akeshi Takahashi ,  Tomio Yoshikawa ,  Baiying Huang ,  Shigekazu Nozawa ,  Susumu Nakayaka ,  Haruo Koharagi ,  Satoshi Kikuchi

Inventor： Akeshi Takahashi ,  Tomio Yoshikawa ,  Baiying Huang ,  Shigekazu Nozawa ,  Susumu Nakayaka ,  Haruo Koharagi ,  Satoshi Kikuchi

IPC: H02K21/12 ,  H02K1/00

CPC classification number: H02K1/16 ,  H02K7/14 ,  H02K21/46 ,  H02K2201/06 ,  H02K2201/09

Abstract: The invention provides a motor comprising a stator and a rotor. The stator core includes a laminated stator core made of laminated stator core plates in which straight cut surfaces are formed on a circular outer peripheral surface of the laminated stator core plates. The straight cut surfaces of the laminated stator core plates are circumferentially displaced every predetermined laminated stator core plates so that the straight cut surfaces are uniformly distributed in an axial and a circumferential direction of the laminated stator core. Therefore, a flow passage for lubricating oil is ensured, while local magnetic saturation of the stator core is dissolved and a cogging torque and an induced voltage waveform distortion rate are improved.

公开(公告)号：US06873081B2

公开(公告)日：2005-03-29

申请号：US10145173

申请日：2002-05-13

Applicant: Kazuhiko Arai ,  Keijiro Igarashi ,  Masaaki Takezawa

Inventor： Kazuhiko Arai ,  Keijiro Igarashi ,  Masaaki Takezawa

IPC: H02K29/00 ,  H02K1/14 ,  H02K1/16 ,  H02K3/32 ,  H02K3/34 ,  H02K3/52 ,  H02K15/00 ,  H02K15/02 ,  H02K29/03

CPC classification number: H02K29/03 ,  H02K1/146 ,  H02K1/165 ,  H02K3/325 ,  H02K3/522 ,  H02K15/02 ,  H02K2201/06 ,  H02K2201/09 ,  H02K2203/06 ,  Y10T29/49009

Abstract: A concentrated winding type brushless DC motor has a stator formed by a slack of laminations of a ferro-magnetic material having an outer ring from which a plurality of spaced teeth extend inwardly and have slots between adjacent teeth. A drive coil is wound around each tooth in the presence of a spacer provided between an end surface of a stator tooth and the drive coil to reduce stress applied to a tooth by the coil as it is being wound. The final form of the motor has the spacer removed leaving a space between the coil and the tooth to form a magnetic pole of the stator.

Abstract translation: 集中绕线式无刷直流电动机具有由具有外环的铁磁材料的叠片松弛形成的定子，多个隔开的齿从该外环向内延伸并且在相邻的齿之间具有槽。 在设置在定子齿的端面和驱动线圈之间的间隔件的存在下，驱动线圈缠绕在每个齿周围，以减少线圈在被缠绕时施加到线圈上的应力。 电动机的最终形式具有隔离件，在线圈和齿之间留有空间以形成定子的磁极。

公开(公告)号：US06847285B2

公开(公告)日：2005-01-25

申请号：US09682277

申请日：2001-08-13

Applicant: Robert Sirois ,  James J. Holich ,  Dennis P. Bobay ,  Robert K. Hollenbeck ,  Jeffrey A. Hall

Inventor： Robert Sirois ,  James J. Holich ,  Dennis P. Bobay ,  Robert K. Hollenbeck ,  Jeffrey A. Hall

IPC: H01F3/02 ,  H01F27/245 ,  H02K1/06 ,  H01F27/24

CPC classification number: H01F3/02 ,  H01F27/2455 ,  H02K1/06 ,  H02K2201/09

Abstract: A laminated plate assembly in which the laminations in a stack are secured together by means of one or more interlocks or tabs that project from the uppermost lamination in the assembly through holes or slots in all the other laminations in the assembly, or around the periphery of the other laminations in the assembly, with each tab being bent or pressed against the underside of the bottom lamination in the assembly. This secures all the laminations in the stack together, much like a staple secures papers in a stack together, allowing for additional handling and processing of the laminated plate assembly without concern that the laminated plates in the stack will become misaligned or even become removed from the stack.

Abstract translation: 层叠板组件，其中堆叠中的叠片通过一个或多个互锁或突片固定在一起，所述互锁或突片从组件中的最上层压突出，通过组件中的所有其它叠片中的孔或槽或围绕组件的周边的周边 组件中的其它叠片，其中每个凸片在组件中被弯曲或压靠在底层压板的下侧。 这样将堆叠中的所有叠片固定在一起，就像钉子将纸堆叠在一起固定，允许对层压板组件进行额外的处理和处理，而不用担心堆叠中的层压板将变得不对准或甚至从 堆栈

公开(公告)号：US06703748B2

公开(公告)日：2004-03-09

申请号：US10145158

申请日：2002-05-13

Applicant: Kazuhiko Arai ,  Keijiro Igarashi ,  Masaaki Takezawa

Inventor： Kazuhiko Arai ,  Keijiro Igarashi ,  Masaaki Takezawa

IPC: H02K300

CPC classification number: H02K29/03 ,  H02K1/146 ,  H02K1/165 ,  H02K3/325 ,  H02K3/522 ,  H02K15/02 ,  H02K2201/06 ,  H02K2201/09 ,  H02K2203/06 ,  Y10T29/49009

Abstract: A stator core for a concentrated winding type brushless DC motor that has a plurality of spaced teeth extending inwardly of the core outer diameter to a core inner diameter to define slots between two adjacent teeth for a winding. Each tooth has right and left distal ends projecting in opposite directions transverse to the tooth with the opposite distal ends of two adjacent teeth each being linear and defining an aperture into a slot between the two teeth. The distal end of each tooth also has an angled edge at the side facing the core outer diameter so that the distal end is wider at the aperture than at the point where the distal end extends from the tooth. Also, there is a distance T between a line connnecting the end points of the right and left distal ends of a tooth facing the core outer diameter at the aperture defined by each said distal end and a tangent line at an inner core diameter of the tooth and such that T≧0.

Abstract translation: 一种用于集中绕线式无刷直流电动机的定子铁心，其具有从铁芯外径向内延伸至芯内径的多个间隔齿，以在两个相邻齿之间形成用于绕组的槽。 每个齿具有左右远端，其横向于齿的相反方向突出，两个相邻齿的相对的远端各自是线性的并且在两个齿之间限定一个孔。 每个齿的远端在面向芯外直径的一侧还具有成角度的边缘，使得远端在孔处比在远端从牙齿延伸的点处更宽。 此外，在由每个所述远端限定的孔处的面向芯外径的齿的左右远端的端点与在牙齿的内芯直径处的切线之间存在距离T 并且使得T> = 0。

公开(公告)号：US06636137B1

公开(公告)日：2003-10-21

申请号：US09710796

申请日：2000-11-09

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: H01F2702

CPC classification number: H02K15/024 ,  B21D28/02 ,  B21D28/10 ,  B21D28/22 ,  B21D28/246 ,  B21D35/00 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012

Abstract: An ignition coil assembly having an inner core element formed from an interlocked stack of elongate laminae plates. Each of the laminae plates has a substantially common length and a substantially uniform width along the length thereof, with the length of each laminae plates being greater than a width thereof. A first one of the plurality of laminae plates being the widest laminae plate in the stack is located substantially in a center thereof with others of the laminae plates located above and below the first laminae plate and having progressively decreasing widths. Each of the laminae plates in the stack being interlocked to an adjacent laminae plate and the stack having substantially planar end surfaces that are provided with guide elements that are aligned substantially perpendicular to the widths of the plurality of laminae plates. The guide elements include notches and/or projections that can have various geometric shapes.

Abstract translation: 点火线圈组件，其具有由互连的细长薄片板叠层形成的内芯元件。 每个层板具有基本上共同的长度和沿其长度的基本上均匀的宽度，每个薄板的长度大于其宽度。 多个层板中的第一层是堆叠中最宽的层板大体上位于其中心，其他层板位于第一层板的上方和下方并且具有逐渐减小的宽度。 堆叠中的每个层板互锁到相邻的层板，并且堆叠体具有基本平坦的端面，其具有基本上垂直于多个层板的宽度排列的引导元件。 引导元件包括可具有各种几何形状的凹口和/或突起。