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公开(公告)号：US20240413390A1
公开(公告)日：2024-12-12
申请号：US18787114
申请日：2024-07-29
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , B28B1/30 , C04B35/622 , G02B6/122 , H01M4/02 , H01M4/04 , H01M4/131 , H01M4/136 , H01M4/1391 , H01M4/1397 , H01M4/505 , H01M4/525 , H01M4/58 , H01M10/052 , H01M10/0525
Abstract: A roll-to-roll sintering system for wide inorganic tape material may include a spool on which is wound a continuous tape material comprising a green tape material and a backing layer, a take-up reel, and a heating station including at least one furnace. The heating station is configured to receive an unwound length of the continuous tape. The heating station further includes a first curved section such that the continuous tape material is bent through a radius of curvature of 0.01 m to 13,000 m, and at least two rollers defining the first curved section over which the continuous tape material is bent. The heating station is controlled to provide at least a portion of the heating station with an air free atmosphere, that being at least one of vacuum, hydrogen, or helium.
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公开(公告)号：US20240387863A1
公开(公告)日：2024-11-21
申请号：US18660557
申请日：2024-05-10
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , B28B1/30 , C04B35/622 , G02B6/122 , H01M4/02 , H01M4/04 , H01M4/131 , H01M4/136 , H01M4/1391 , H01M4/1397 , H01M4/505 , H01M4/525 , H01M4/58 , H01M10/052 , H01M10/0525
Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.
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公开(公告)号：US12021189B2
公开(公告)日：2024-06-25
申请号：US18203242
申请日：2023-05-30
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/052 , B28B1/30 , C04B35/622 , G02B6/122 , H01M4/04 , H01M4/131 , H01M4/136 , H01M4/1391 , H01M4/505 , H01M10/0525 , H01M10/0562 , H01M4/02 , H01M4/1397 , H01M4/525 , H01M4/58
CPC classification number: H01M10/0562 , B28B1/30 , C04B35/62218 , G02B6/122 , H01M4/0471 , H01M4/131 , H01M4/1391 , H01M4/505 , H01M10/0525 , H01L2224/16225 , H01L2224/48091 , H01L2224/49107 , H01L2224/73265 , H01L2924/181 , H01M2004/028 , H01M4/136 , H01M4/1397 , H01M4/525 , H01M4/5825 , H01M10/052 , H01M2300/0071 , H01M2300/0077 , H01L2224/48091 , H01L2924/00014
Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.
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公开(公告)号：US20230364828A1
公开(公告)日：2023-11-16
申请号：US18225767
申请日：2023-07-25
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
CPC classification number: B28B11/243 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32 , C04B2235/3225 , C04B2235/6025 , C04B2235/656 , C04B2235/65 , C04B2235/612 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号：US20230158708A1
公开(公告)日：2023-05-25
申请号：US18095183
申请日：2023-01-10
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
CPC classification number: B28B11/243 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32 , C04B2235/3225 , C04B2235/6025 , C04B2235/656 , C04B2235/65 , C04B2235/612 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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Patent Agency Ranking
公开(公告)号：US20230081830A1
公开(公告)日：2023-03-16
申请号：US17939211
申请日：2022-09-07
Applicant: CORNING INCORPORATED
Inventor： Andrew Paul Courtney , William Jay Hurlburt , Shawn Michael Huyler , David Allan Leister , Patrick Ronald Shane , Conor James Walsh
Abstract: A cooling apparatus for an extruder includes a supply line configured to receive bulk coolant from a supply circuit via an inlet. The supply line delivers supply coolant to the extruder along a flow path. A return line communicates expelled coolant from the extruder, and a circulation line connects the supply line to the return line. The circulation line supplies a recirculated portion of the expelled coolant to the supply line and mixes the bulk coolant with the recirculated portion of the expelled coolant forming the supply coolant. A bypass line connects the supply line to the return line, and a flow control valve connects one of the supply line and the return line to the bypass line. A proportion of the expelled coolant to the bulk coolant forming the supply coolant is adjusted by the flow control valve to control the temperature of the supply coolant.
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公开(公告)号：US20220278364A1
公开(公告)日：2022-09-01
申请号：US17748242
申请日：2022-05-19
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , H01M4/04 , C04B35/622 , B28B1/30 , H01M4/1391 , H01M4/131 , H01M4/505 , G02B6/122 , H01M10/0525
Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.
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公开(公告)号：US20220274883A1
公开(公告)日：2022-09-01
申请号：US17745514
申请日：2022-05-16
Applicant: CORNING INCORPORATED
Inventor： Daniel Edward McCauley , Maxime Moreno , Conor James Walsh , Stephanie Stoughton Wu
IPC: C04B35/14 , C04B35/185 , C04B35/195 , C04B35/478 , C04B35/565 , C04B35/632 , C04B38/00 , C04B35/10
Abstract: According to embodiments, a batch mixture includes inorganic components, a non-polar carbon chain lubricant, and an organic surfactant having a polar head. The non-polar carbon chain lubricant and the organic surfactant are present in concentrations satisfying the relationship: B(C1(d+d0)+C2(f+f0))=SC, where: d0+d is an amount of non-polar carbon chain lubricant in percent by weight of the inorganic components, by super addition; f0+f is an amount of organic surfactant in percent by weight of the inorganic components, by super addition; B is a scaling factor; C1 is a scaling factor of the concentration of the non-polar carbon chain lubricant; and C2 is a scaling factor of the concentration of the organic surfactant. Embodiments provide that 3.6≤SC≤14.
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公开(公告)号：US11351697B2
公开(公告)日：2022-06-07
申请号：US16591058
申请日：2019-10-02
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: C04B35/10 , F27B9/14 , B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号：US20200276745A1
公开(公告)日：2020-09-03
申请号：US16753378
申请日：2018-10-03
Applicant: CORNING INCORPORATED
Abstract: Screw elements, extrusion apparatus, and methods of manufacturing honeycomb bodies are described herein. A segment for a ceramic batch screw extruder machine has at least one pump and mix screw element. The pump and mix screw element has a pitch, a diameter, and a pitch to diameter ratio of 0.8 to 2.6.
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