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公开(公告)号:US20190078027A1
公开(公告)日:2019-03-14
申请号:US16115775
申请日:2018-08-29
Applicant: ExxonMobil Research and Engineering Company
Inventor: Mark A. Deimund , Samia Ilias , Randolph J. Smiley , Ajit B. Dandekar , Scott J. Weigel , Darryl D. Lacy
Abstract: Systems and methods are provided for upgrading a heavy cracked feedstock in a single reaction stage under fixed bed hydroprocessing conditions, including exposing the feedstock to a first bulk or supported mixed metal catalyst comprising Ni and Mo; exposing the feedstock to a second bulk or supported mixed metal catalyst comprising Ni and W; and exposing the feedstock to a third catalyst comprising a zeolite-based hydrocracking catalyst.
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公开(公告)号:US20180105761A1
公开(公告)日:2018-04-19
申请号:US15715555
申请日:2017-09-26
Applicant: ExxonMobil Research and Engineering Company
Inventor: Jason T. Calla , Ajit B. Dandekar , Scott J. Weigel , Darryl D. Lacy , Wenyih F. Lai , Sara L. Yohe
IPC: C10M105/00 , B01J8/04 , C10G57/00 , C10G69/02
CPC classification number: C10M105/00 , B01J8/0492 , B01J29/0325 , B01J29/043 , C10G57/00 , C10G65/08 , C10G65/12 , C10G69/02 , C10G2300/302 , C10G2400/10 , C10M2203/003
Abstract: Systems and methods are provided for producing lubricant basestocks using a process flow that includes a conversion catalyst that can provide a desired improvement in viscosity index at a reduced or minimized amount of feed conversion. An initial processing stage can be used to produce a lubricant boiling range fraction with a reduced or minimized heteroatom content. After a separation, at least a portion of the lubricant boiling range portion can be exposed to a conversion catalyst that has an effective pore size of at least 8.0 Angstroms, a total surface area of at least 200 m2/g, and/or an Alpha value of 20 or less, where the conversion catalyst includes a supported Group 8-10 noble metal. The methods can allow for increased yields of high viscosity index lubricant boiling range products from a process flow for lubricant base stock and/or blend stock production.
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公开(公告)号:US20170354961A1
公开(公告)日:2017-12-14
申请号:US15179032
申请日:2016-06-10
Applicant: ExxonMobil Research and Engineering Company
Inventor: Paul Podsiadlo , Quanchang Li , David C. Calabro , Kiara M. Benitez , Machteld M.W. Mertens , Scott J. Weigel , Doron Levin , Randall D. Partridge
CPC classification number: B01J31/26 , B01J29/40 , B01J29/44 , B01J29/70 , B01J29/703 , B01J29/7038 , B01J29/7461 , B01J29/7476 , B01J31/125 , B01J31/127 , B01J35/0006 , B01J37/0009 , B01J2229/32 , B01J2229/36 , B01J2229/42 , B01J2231/641 , B01J2231/646 , C10G45/54 , C10G45/64 , C10G47/16
Abstract: Catalysts including at least one microporous material (e.g., zeolite), an organosilica material binder, and at least one catalyst metal are provided herein. Methods of making the catalysts, preferably without surfactants and processes of using the catalysts, e.g., for aromatic hydrogenation, are also provided herein.
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公开(公告)号:US20170283717A1
公开(公告)日:2017-10-05
申请号:US15468406
申请日:2017-03-24
Applicant: ExxonMobil Research and Engineering Company
Inventor: Ajit B. Dandekar , Bradley R. Fingland , Kendall S. Fruchey , Scott J. Weigel
IPC: C10G69/02 , C10M101/02
Abstract: Systems and methods are provided for producing lubricant basestocks having a reduced or minimized aromatics content. A first processing stage can perform an initial amount of hydrotreating and/or hydrocracking. A first separation stage can then be used to remove fuels boiling range (and lower boiling range) compounds. The remaining lubricant boiling range fraction can then be exposed under hydrocracking conditions to a USY catalyst including a supported noble metal, such as Pt and/or Pd. The USY catalyst can have a desirable combination of catalyst properties, such as a unit cell size of 24.30 or less (or 24.24 or less), a silica to alumina ratio of at least 50 (or at least 80), and an alpha value of 20 or less (or 10 or less). In some aspects, the effluent from the second (hydrocracking) stage can be dewaxed without further separation. In such aspects, a portion of the dewaxed effluent can be used as a recycle quench stream to cool the hydrocracking effluent prior to entering the dewaxing reactor.
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公开(公告)号:US20220290057A1
公开(公告)日:2022-09-15
申请号:US17634962
申请日:2020-07-14
Applicant: ExxonMobil Research and Engineering Company
Inventor: Brandon J. O'Neill , Joseph M. Falkowski , Allen W. Burton , Scott J. Weigel
Abstract: A hydrocarbon feed stream, particularly one comprising heavier hydrocarbons, may be converted to valuable products such as motor gasoline and/or lubricating oil by employing one or more MOF catalysts, which may be prepared from a precursor metal-organic framework (MOF). A MOF catalyst may be prepared by exchanging one or more organic linking ligands of the precursor MOF for an organic linking ligand having a different acidity and/or electron-withdrawing properties, which, in turn, may affect catalytic activity.
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公开(公告)号:US11325111B2
公开(公告)日:2022-05-10
申请号:US16212922
申请日:2018-12-07
Applicant: ExxonMobil Research and Engineering Company
Inventor: Paul Podsiadlo , Quanchang Li , David C. Calabro , Kiara M. Benitez , Machteld M. W. Mertens , Scott J. Weigel , Doron Levin , Randall D. Partridge
IPC: B01J31/00 , B01J31/26 , B01J29/40 , B01J29/44 , B01J29/70 , B01J29/74 , B01J31/12 , C07C5/10 , B01J35/00 , B01J37/00 , C10G45/54 , C10G45/64 , C10G47/16
Abstract: Catalysts including at least one microporous material (e.g., zeolite), an organosilica material binder, and at least one catalyst metal are provided herein. Methods of making the catalysts, preferably without surfactants and processes of using the catalysts, e.g., for aromatic hydrogenation, are also provided herein.
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公开(公告)号:US11111153B2
公开(公告)日:2021-09-07
申请号:US16545079
申请日:2019-08-20
Applicant: ExxonMobil Research and Engineering Company
Inventor: Preeti Kamakoti , Scott J. Weigel , Karl G. Strohmaier , Helge Jaensch , Marc H. Anthonis , Martine Dictus , Brita Engels , Darryl D. Lacy , Sina Sartipi
IPC: C01B39/48 , B01J20/18 , B01J29/70 , B01J29/04 , B01J29/08 , B01J37/10 , C10G11/05 , C10G25/03 , C10G35/095 , C01B39/42 , C01B39/20
Abstract: Processes are provided for preparing molecular sieves for use as catalysts. The process involves preparing a synthesis mixture for the molecular sieve wherein the synthesis mixture includes a morphology modifier which may be selected from cationic surfactants having a single quaternary ammonium group comprising at least one hydrocarbyl group having at least 12 carbon atoms, nonionic surfactants, anionic surfactants, sugars, and combinations thereof.
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公开(公告)号:US10899971B2
公开(公告)日:2021-01-26
申请号:US16274558
申请日:2019-02-13
Applicant: ExxonMobil Research and Engineering Company
Inventor: Allen W. Burton , Scott J. Weigel , Mobae Afeworki
Abstract: Methods are provided for performing fluid catalytic cracking (and/or other hydrothermal processing for cracking of hydrocarbons) on a feedstock containing hydrocarbons in the presence of a catalyst that includes zeolite Beta that is stabilized toward hydrothermal conditions. The hydrothermally stabilized zeolite Beta (including any of the various polymorphs) corresponds to zeolite Beta that is formed without the use of an organic structure directing agent, and that is further stabilized by addition of one or more stabilizers, such as lanthanide series elements or phosphorus.
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公开(公告)号:US20200290027A1
公开(公告)日:2020-09-17
申请号:US16807500
申请日:2020-03-03
Applicant: ExxonMobil Research and Engineering Company
Inventor: Brandon J. O'Neill , Scott J. Weigel
Abstract: Methods are provided for formulation of catalysts with improved catalyst exposure lifetimes under oxygenate conversion conditions. In various additional aspects, methods are described for performing oxygenate conversion reactions using such catalysts with improved catalyst exposure lifetimes. The catalyst formulation methods can include formulation of oxygenate conversion catalysts with binders that are selected from binders having a surface area of roughly 250 m2/g or less, or 200 m2/g or less. In various aspects, during formulation, a weak base can be added to the zeotype crystals, to the binder material, or to the mixture of the zeotype and the binder. It has been unexpectedly discovered that addition of a weak base, so that the weak base is present in at least one component of the binder mixture prior to formulation, can result in longer catalyst exposure lifetimes under methanol conversion conditions.
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公开(公告)号:US20200255747A1
公开(公告)日:2020-08-13
申请号:US16274558
申请日:2019-02-13
Applicant: ExxonMobil Research and Engineering Company
Inventor: Allen W. Burton , Scott J. Weigel , Mobae Afeworki
Abstract: Methods are provided for performing fluid catalytic cracking (and/or other hydrothermal processing for cracking of hydrocarbons) on a feedstock containing hydrocarbons in the presence of a catalyst that includes zeolite Beta that is stabilized toward hydrothermal conditions. The hydrothermally stabilized zeolite Beta (including any of the various polymorphs) corresponds to zeolite Beta that is formed without the use of an organic structure directing agent, and that is further stabilized by addition of one or more stabilizers, such as lanthanide series elements or phosphorus.
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