摘要:
Charged-particle-beam (CPB) microlithography methods are disclosed in which exposure dose on the lithographic substrate is controlled and adjusted as required to achieve proper exposure and maximal throughput, regardless of beam-transmissivity (e.g., membrane thickness) of the reticle in use. A reticle is provided with a transmitted-current-detection window exhibiting the same beam-transmissivity and forward-scattering behavior as a non-scattering membrane portion of the pattern-defining portion of the reticle. A charged-particle illumination beam is directed at the transmitted-current-detection window of the reticle. The beam current passing through the transmitted-current-detection window and reaching the wafer stage is sensed by a sensor located at or on the wafer stage. From the obtained beam-current data, a controller calculates the beam-current density on the wafer stage and calculates and sets a corresponding exposure time for exposing the wafer with an appropriate amount of exposure energy. Lithographic exposure is performed according to the set exposure time.
摘要:
Methods are disclosed for performing a calibration of a charged-particle-beam (CPB) microlithography apparatus. In an embodiment, a specimen having a crystal-orientation plane is mounted on a specimen stage of the CPB microlithography apparatus. A charged particle beam (e.g., electron beam) produced by a suitable source passes through a CPB-optical system so as to irradiate the surface of the specimen. Using a deflector, the beam is scanned over an area of the specimen surface, and backscattered charged particles produced by the irradiated area of the specimen are detected. A corresponding electrical signal produced by detecting the backscattered particles is produced. The signal has a property that is a function of the specific crystalline properties of the specimen surface. From the signal, the relationship between the angle of incidence of the beam on the specimen surface versus the output of the deflector is determined and used to calibrate the beam axis of the CPB-optical system.
摘要:
Alignment marks and methods using such marks are provided for use in charged-particle-beam (CPB, e.g., electron-beam) microlithography. The alignment marks are capable of being detected by both an optical-based alignment-mark sensor and a CPB-based alignment-mark sensor. A representative embodiment of such an alignment mark comprises multiple serially arrayed elements having a first period. At least one of the elements comprises multiple serially arrayed sub-elements having a second period that is shorter than the first period. When such a mark is sensed using an optical-based sensor, the period of the sub-elements is not resolvable and the resulting signal will be substantially the same as when none of the elements is subdivided into sub-elements. However, when such a mark is sensed using a CPB-based sensor and scanning the charged particle beam, then the period of the sub-elements is resolvable. Hence, a single alignment mark can be detected using either type of sensor.
摘要:
A method to measure the height-direction position of a mask M in an exposure device having a function to irradiate the mask M with light emitted from a light source and transfer a pattern formed on the mask M onto a photosensitive substrate such as a wafer by a projection optical system, a mask surface height-direction position measurement method characterized by moving, before measuring the height-direction position of the mask M, an exposure area defining member 1 which is installed between the mask M and the projection optical system and defines an exposure area at the time of exposure.
摘要:
An exposure apparatus transfers a pattern from a mask onto a sensitive substrate. A film protects the mask, and a film frame, between the mask and the film, holds the film spaced away from a surface of the mask. The film has a first transmittance for radiation of a necessary wavelength and has a second transmittance for radiation of an unnecessary wavelength; the first transmittance is higher than the second transmittance. The film might reflect or absorb the unnecessary wavelength. The necessary wavelength may be an exposure wavelength and may also be in the range of extreme ultra violet radiation. An atmosphere around the mask transitions from an air atmosphere to a reduced-pressure atmosphere, or from a reduced-pressure atmosphere to an air atmosphere, at a speed that allows a difference between a pressure applied to one surface of the film and a pressure applied to the other surface of the film to be held at a predetermined value or smaller.
摘要:
A method to measure the height-direction position of a mask M in an exposure device having a function to irradiate the mask M with light emitted from a light source and transfer a pattern formed on the mask M onto a photosensitive substrate such as a wafer by a projection optical system, a mask surface height-direction position measurement method characterized by moving, before measuring the height-direction position of the mask M, an exposure area defining member 1 which is installed between the mask M and the projection optical system and defines an exposure area at the time of exposure.
摘要:
A method to measure the height-direction position of a mask M in an exposure device having a function to irradiate the mask M with light emitted from a light source and transfer a pattern formed on the mask M onto a photosensitive substrate such as a wafer by a projection optical system, a mask surface height-direction position measurement method characterized by moving, before measuring the height-direction position of the mask M, an exposure area defining member 1 which is arranged between the mask M and the projection optical system and defines an exposure area at the time of exposure.
摘要:
An exposure apparatus is configured so that a wafer carrier robot can deliver a wafer to a wafer holder held by a holder carrier robot or can carry out a wafer from the wafer holder held by the holder carrier robot, under a reduced-pressure environment. According to the apparatus, even if it takes a relatively long time to replace the wafer on the wafer holder used inside the reduced pressure space, by performing the wafer exchange operation and a predetermined operation (the exposure apparatus main section operation) using the stage on which the wafer holder holding the wafer is mounted concurrently, the influence that the wafer exchange time has on the throughput can be suppressed.
摘要:
Alignment-mark patterns are disclosed that are defined on stencil reticles and that can be transferred lithographically from the reticle to a sensitized substrate using charged-particle-beam microlithography. The corresponding alignment marks as transferred to the substrate are detectable at high accuracy using an optical-based alignment-detection device (e.g., an FIA-based device). The transferred alignment marks can be used in place of alignment marks used in optical microlithography systems. An alignment-mark pattern as defined on a stencil reticle includes pattern elements that are split in any of various ways into respective pattern-element portions separated from each other on the membrane of the stencil reticle by “girders” (band-like membrane portions) that prevent the formation of islands in the stencil reticle and that prevent deformation of the pattern elements on the stencil reticle.
摘要:
A charged-particle-beam exposure apparatus for exposing mask patterns onto a substrate includes a mask illumination system capable of varying the size and/or shape of the beam cross-section (the irradiated or mask-illumination field) at the mask. Initial mask alignment (rough alignment) and calibration are performed by irradiating respective alignment and calibration marks on the mask with a beam having a cross-sectional size smaller than the cross-sectional size of a beam used in the normal exposure process.