Abstract:
The present invention may include acquiring a wafer shape value at a plurality of points of a wafer surface at a first and second process level, generating a wafer shape change value at each of the points, generating a set of slope of shape change values at each of the points, calculating a set of process tool correctables utilizing the generated set of slope of shape change values, generating a set of slope shape change residuals (SSCRs) by calculating a slope of shape change residual value at each of the points utilizing the set of process tool correctables, defining a plurality of metric analysis regions distributed across the surface, and then generating one or more residual slope shape change metrics for each metric analysis region based on one or more SSCRs within each metric analysis region.
Abstract:
Systems and methods for providing improved measurements and predictions of geometry induced overlay errors are disclosed. Information regarding variations of overlay errors is obtained and analyzed to improve semiconductor processes as well as lithography patterning. In some embodiments, a cascading analysis process is utilized to breakdown the wafer geometry induced overlay into various components. The breakdown analysis may also be utilized to determine effectiveness factors for the various components, which in turn may improve the prediction accuracy of the impact of wafer geometry on wafer overlay. Furthermore, the measurements and/or predictions of the wafer geometry induced overlay errors may be utilized to provide overlay monitoring and correction solutions.
Abstract:
Systems and methods for improving results of wafer higher order shape (HOS) characterization and wafer classification are disclosed. The systems and methods in accordance with the present disclosure are based on localized shapes. A wafer map is partitioned into a plurality of measurement sites to improve the completeness of wafer shape representation. Various site based HOS metric values may be calculated for wafer characterization and/or classification purposes, and may also be utilized as control input for a downstream application. In addition, polar grid partitioning schemes are provided. Such polar grid partitioning schemes may be utilized to partition a wafer surface into measurement sites having uniform site areas while providing good wafer edge region coverage.