Abstract:
A plurality of substantially similar fins is produced from the thermally conductive and formable sheet stock, for example aluminum or copper, preferably using a set of matched forming dies. Each die in the set produces a fin that is cupped in side elevation. Each fin has two flanges (in the preferred embodiment) extending from the base portion of the cup, and the fin is preferably rectangular in plan. The die cavities are substantially identical in geometry, but differ slightly in dimension so that the base portion of the cup-shaped fin-pair produced by each die in a set varies in width. Each die in the set includes a feature for producing a locating lug or dimple, or alternatively a hole, in each fin produced. The plurality of substantially geometrically identical, but dimensionally differing fin-pairs are then assembled in a nested stack in accordance with the invention. Each fin-pair in the stack is substantially identical in geometry but the base portion of each fin is successively smaller in dimension, moving axially from top to bottom of the fin stack, to allow for the nesting and so that edges of successive fins define gaps of predetermined dimension. The dimple allows for registration and fine alignment and as the nested dimple substantially align themselves as each fin is assembled in the stack. An interference fit between the dimples may be used to secure the assembled stack. Conventional fabrication techniques are optionally used, including bonding, welding, and brazing, to secure the nested fins to each other. Alternatively, a through hole may be used to effectuate both location of the nested fins and provide for mechanical fastening.
Abstract:
A heat exchanger is disclosed for dissipating heat from a heat generating component. The heat exchanger comprises a thermally conductive base in thermal communication with the component, a plurality of thermally conductive plate fins affixed to the base wherein the plate fins define a fin field and channels, and fluid control for controlling the fluid flow within the fin field. In a first embodiment of the invention, the heat exchanger comprises a flow guide extending over a top region of the fin field. The flow guide comprises a front portion adjacent to the inlet region of the fin field extending a predetermined distance in front of the fin field, and extending at an angle relative to the front plane of the fin field. The mounting of the flow guides across the top of the fin field and forward of the inlet region enhances acceleration of fluid flow at both the inlet and exhaust regions. In a second embodiment of the invention, the flow guide extends from an area forward of the inlet region to an area rearward of the exhaust region. The portion of the flow guide adjacent to the inlet region is similar to that of the first embodiment of the invention, and the portion of the flow guide adjacent to the exhaust region extends at an obtuse angle relative to the exhaust region. The mounting of the flow guide in the second embodiment of the invention both accelerates fluid flow adjacent to the inlet region and decreases pressure at the exhaust region. Accordingly, mounting of the flow guide across the top of the fin field and across the inlet and outlet regions as disclosed provides enhanced fluid flow through the heat exchanger.
Abstract:
A heat exchanger and a method of manufacturing the heat exchanger is disclosed for dissipating heat from a heat generating component. The heat exchanger comprises a thermally conductive base in thermal communication with the component, a plurality of thermally conductive plate fins affixed to the base wherein the plate fins define a fin field and channels, and fluid control for controlling the fluid flow within the fin field. The individual fins of the heat exchanger comprise a plurality of vertical segments extending from the base to the top area of the heat exchanger. The vertical segments are spaced apart by apertures. In an alternative embodiment, the horizontal width of the segments may vary to adjust the fluid flow through the heat exchanger. In conjunction with the above-outlined embodiments, the heat exchanger may comprise a fluid control feature for substantially preventing premature egress of fluid from a top region of the fin field caused by the high pressure region within the fin field.
Abstract:
An integrated circuit chip cooling system includes a thermally conductive block on which the chip is directly mounted. The block is secured to a printed circuit board and is suspended into flowing coolant, with the chip being maintained out of contact with the coolant. The coolant is circulated to remove heat from the block.
Abstract:
A heat exchanger is disclosed for dissipating heat from a heat generating component. The heat exchanger comprises a thermally conductive base in thermal communication with the component, a plurality of thermally conductive plate fins affixed to the base wherein the plate fins define a fin field and channels, and fluid control means for controlling the fluid flow within the fin field. In one embodiment, the fluid control means utilizes the low pressure created by flow bypass to vent relatively high pressure fluid within the fin field. Alternatively or in conjunction, the fluid control means substantially prevents premature egress of fluid from the top of the fin field caused by the high pressure region within the fin field.
Abstract:
Dissipation of the heat produced by the operation of electronic circuitry may be improved by a heat sink which comprises a flat base from which a number of vertical fins extend. The fins are parallel to one another and define a number of parallel channels into which coolant flow is directed. The thermal resistance of the heat sink is optimized by setting fin thickness and channel width parameters to appropriate values. The heat sink may be attached in a heat conductive manner to a heat producing electronic component. One or more of these heat sinked components may be laid out in an in-line or staggered arrangement on a support in the form of a circuit pack. Cooling fluid is delivered to the circuit pack in a variety of ways to cool the heat sinked components. A method of determining the optimum fin thickness and channel width parameters involves determining a relationship between total thermal resistance of the heat sink and combinations of fin thickness and channel width parameters. A contour plot is produced in accordance with the relationship referred to above. The contour plot shows regions of optimum heat dissipation for heat sinks in accordance with the geometry identified here.
Abstract:
Heat dissipation performance of a pin fin heat sink is improved by utilizing a flow guide arrangement. Flow guide members are positioned relative to the outer rows of the pin fins and longitudinal to fluid flow through the pin fin field of the heat sink. A gap between a lower edge of each flow guide member and a base surface of the heat sink forms apertures allowing potentially stagnant fluid in an interior region of the pin fin field of the heat sink to communicate with fluid flowing around the exterior of the heat sink. This causes a so-called "pump" action in which the potentially stagnant fluid is drawn along with the fluid flowing around the exterior of the heat sink.
Abstract:
Disclosed is a fluid-cooled circuit pack which includes heat generating components on a front surface of a circuit board and another surface opposite to the front surface to create a channel for the flow of cooling fluid over the components. An array of rods, or turbulators, are provided on the surface opposite the printed circuit board front surface to create disturbances in the fluid flow and enhance heat transfer.
Abstract:
Disclosed is a means for cooling heat generating components mounted on the front surface of printed circuit boards. A conduit member is attached to the back surface of the board to form a sealed plenum and to provide direction of cooling fluid toward the components. Holes in the board establish cooling jets directed at the components from the plenum.