Systems and methods for component monitoring in an electric motor

    公开(公告)号:US12224693B2

    公开(公告)日:2025-02-11

    申请号:US18474946

    申请日:2023-09-26

    Abstract: A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.

    CONTROLLER AND DRIVE CIRCUITS FOR ELECTRIC MOTORS

    公开(公告)号:US20240204698A1

    公开(公告)日:2024-06-20

    申请号:US18069182

    申请日:2022-12-20

    Abstract: An electric motor system is provided. The electric motor system includes a drive circuit including an inverter configured to supply variable frequency current over a first duration and a switch configured to supply line frequency current over a second duration. The electric motor system further includes an electric motor coupled to the drive circuit and a controller communicatively coupled to the drive circuit. The controller is configured to control the inverter to supply variable frequency current to the electric motor over the first duration, determine to control the drive circuit to transition from supplying variable frequency current to supplying line frequency current, measure at least one parameter of the inverter, compute, based on the at least one measured parameter, an adjustment to a default parameter to enable the inverter to reach a threshold output frequency, and operate the inverter based on the computed adjustment to the default parameter.

    SYSTEMS AND METHODS FOR COMPONENT MONITORING IN AN ELECTRIC MOTOR

    公开(公告)号:US20240014763A1

    公开(公告)日:2024-01-11

    申请号:US18474946

    申请日:2023-09-26

    CPC classification number: H02P29/028 H02P27/06

    Abstract: A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.

    SYSTEMS AND METHODS FOR COMPONENT MONITORING IN AN ELECTRIC MOTOR

    公开(公告)号:US20220255489A1

    公开(公告)日:2022-08-11

    申请号:US17172853

    申请日:2021-02-10

    Abstract: A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.

    WIRELESS DIAGNOSTIC SYSTEM AND METHODS OF WIRELESSLY DIAGNOSING MOTOR MALFUNCTIONS

    公开(公告)号:US20200313521A1

    公开(公告)日:2020-10-01

    申请号:US16369960

    申请日:2019-03-29

    Abstract: A diagnostic device for an electric motor includes a device memory, a wireless communication interface, and a processor. The interface is coupled to the device memory and retrieves, over a first wireless channel, operating data stored in motor memory on the electric motor. The interface transmits, over the first wireless channel, operating parameters to the electric motor. The operating parameters define a test routine for the electric motor. The test routine, when carried out by the electric motor, generates test data corresponding to the operating parameters and that is written to the motor memory. The interface retrieves, over a second wireless channel, the test data stored in the motor memory. The processor is coupled to the device memory and the interface. The processor processes at least the test data to diagnose the malfunction.

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