Abstract:
A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.
Abstract:
A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.
Abstract:
A system including an electric motor of a compressor system and a controller is disclosed. The electric motor includes an inverter and a contactor to operate the electric motor at variable frequency power and line frequency power, respectively. The controller is configured to determine that the electric motor needs to be operated using the line frequency power instead of the variable frequency power in accordance with a load condition on the system. The controller is configured to determine a time to generate a signal to close the contactor by energizing a coil of the contactor, and initiate transition of the electric motor to operate using the line frequency power instead of the variable frequency power by applying the signal to close the contactor at the determined time.
Abstract:
An HVAC system including a compressor, a fan, and a bypass circuit for the compressor and/or fan are described herein. The bypass system includes a combination of circuits that work together to allow an electric machine to continue operation. The bypass circuit can be coupled to a failed drive to continue to operate the HVAC system if the drive or another part fails.
Abstract:
An electric motor system is provided. The electric motor system includes a drive circuit including an inverter configured to supply variable frequency current over a first duration and a switch configured to supply line frequency current over a second duration. The electric motor system further includes an electric motor coupled to the drive circuit and a controller communicatively coupled to the drive circuit. The controller is configured to control the inverter to supply variable frequency current to the electric motor over the first duration, determine to control the drive circuit to transition from supplying variable frequency current to supplying line frequency current, measure at least one parameter of the inverter, compute, based on the at least one measured parameter, an adjustment to a default parameter to enable the inverter to reach a threshold output frequency, and operate the inverter based on the computed adjustment to the default parameter.
Abstract:
A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.
Abstract:
A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.
Abstract:
A motor controller for an electric motor includes an enclosure and a processing device, memory device, and wireless transmitter disposed within the enclosure. The processing device is configured to control the electric motor and collect operating information from the electric motor during operation of the electric motor. The memory device is communicatively coupled to the processing device. The memory device is configured to receive and store the operating information collected during operation of the electric motor. The wireless transmitter is communicatively coupled to the processing device and the memory device. The wireless transmitter is configured to transmit the operating information stored on the memory device to a computing device disposed remotely from the electric motor.
Abstract:
A diagnostic device for an electric motor includes a device memory, a wireless communication interface, and a processor. The interface is coupled to the device memory and retrieves, over a first wireless channel, operating data stored in motor memory on the electric motor. The interface transmits, over the first wireless channel, operating parameters to the electric motor. The operating parameters define a test routine for the electric motor. The test routine, when carried out by the electric motor, generates test data corresponding to the operating parameters and that is written to the motor memory. The interface retrieves, over a second wireless channel, the test data stored in the motor memory. The processor is coupled to the device memory and the interface. The processor processes at least the test data to diagnose the malfunction.
Abstract:
A blower assembly for advancing the flow of air in an air flow device at a selected one of a plurality of air flow rates is provided. The blower assembly includes a blower housing defining a body thereof and a wall of the blower housing moveably secured to the body, a blower wheel rotatably mounted to the blower housing and a motor for rotating the blower wheel at a selected one of a plurality of rotational speeds. The blower assembly further includes a motion device secured to the body and to the wall. The motion device moves the wall relative to the body to a selected one of a plurality of distinct wall positions. The motor rotates the blower wheel at a selected one of a plurality of rotational speeds. A controller calculates optimum wall position and rotational speed to provide for minimal energy usage rate.