Conveyor Forming Composite Stringers
    22.
    发明公开

    公开(公告)号:US20230415432A1

    公开(公告)日:2023-12-28

    申请号:US18464545

    申请日:2023-09-11

    CPC classification number: B29C70/526 B29C70/54 B29L2031/3076

    Abstract: An example method of forming a composite structure is described that includes applying a laminated charge onto an expandable pallet, moving the expandable pallet at a translation rate and relative to a die conveyor that comprises a plurality of die sections, and driving the plurality of die sections on the die conveyor at an angle relative to the expandable pallet so as to drive the plurality of die sections progressively deeper into a recess defined by the expandable pallet and shape the laminated charge into at least part of a shape of the composite structure.

    TAPE LAYUP SYSTEMS AND ASSOCIATED METHODS

    公开(公告)号:US20210291466A1

    公开(公告)日:2021-09-23

    申请号:US17339816

    申请日:2021-06-04

    Inventor: Allen Halbritter

    Abstract: Tape layup systems and associated methods. A tape layup system includes a feed spool and an uptake spool. The feed spool is configured to carry a tape roll of tackifier tape that includes a tackifier material and a backing material, and the uptake spool is configured to carry a backing material roll of the backing material. The tape layup system further includes a torque transmission system configured to convey a torque from the feed spool to the uptake spool. The tape layup system is configured such that conveying a torque from the feed spool to the uptake spool operates to draw the backing material onto the backing material roll. A method of operating a tape layup system includes generating tension in a tackifier tape to rotate a feed spool and consequently rotating an uptake spool to draw a backing material onto a backing material roll.

    METHOD AND SYSTEMS USING INDEPENDENTLY CONTROLLED PALLETS FOR FABRICATING COMPOSITE STRINGERS

    公开(公告)号:US20210276274A1

    公开(公告)日:2021-09-09

    申请号:US16811784

    申请日:2020-03-06

    Abstract: Described herein are methods and systems for manufacturing composite stringers using independently movable pallets with independent vacuum controls. Specifically, a stringer forming system comprises a base plate and a plurality of sets of pallets (e.g., two or more sets of pallets), slidably coupled to the base plate and forming an adjustable cavity. Each pallet comprises a primary vacuum zone, fluidly connected to a separate vacuum port. The system allows for independent application of a reduced pressure to the primary vacuum zone of each pallet. For example, a reduced pressure is applied only to pallets that are already covered with a composite layup and to pallets that are being covered. Any pallets that are exposed are kept at an ambient pressure and decoupled from a vacuum source, thereby reducing the vacuum leakage through the overall system. As the composite layup is being formed over new pallets, these new pallets are subjected to the reduced pressure.

    Flexible vacuum securement of objects to complex surfaces

    公开(公告)号:US11097524B2

    公开(公告)日:2021-08-24

    申请号:US15606551

    申请日:2017-05-26

    Inventor: Allen Halbritter

    Abstract: Systems and methods are provided for vacuum handling of composite parts. One embodiment is a method for performing vacuum securement of an object. The method includes covering the object with an impermeable membrane, locating a vacuum port at the impermeable membrane, and applying a negative pressure to the vacuum port that offsets air leaks between the impermeable membrane and the object.

    TAPE LAYUP SYSTEMS AND ASSOCIATED METHODS

    公开(公告)号:US20210031465A1

    公开(公告)日:2021-02-04

    申请号:US16525310

    申请日:2019-07-29

    Inventor: Allen Halbritter

    Abstract: Tape layup systems and associated methods. A tape layup system includes a feed spool and an uptake spool. The feed spool is configured to carry a tape roll of tackifier tape that includes a tackifier material and a backing material, and the uptake spool is configured to carry a backing material roll of the backing material. The tape layup system further includes a torque transmission system configured to convey a torque from the feed spool to the uptake spool. The tape layup system is configured such that conveying a torque from the feed spool to the uptake spool operates to draw the backing material onto the backing material roll. A method of operating a tape layup system includes generating tension in a tackifier tape to rotate a feed spool and consequently rotating an uptake spool to draw a backing material onto a backing material roll.

Patent Agency Ranking