Abstract:
A workpiece manufactured from an additive manufacturing system (AMS) having a particle separator and a method of operating includes modeling the workpiece into layers and modeling the layers into a plurality of regions. The AMS then deposits one of a plurality of particle types into a respective one of the plurality of regions. In this way, the surface finishes of the component may be controlled and material densities from one region to the next and from one layer to the next are also controlled.
Abstract:
An airfoil has an airfoil structure that defines a cooling passage for directing a cooling medium through the airfoil structure. A swirl structure is operatively associated with the cooling passage and configured to impart a tangential velocity to the cooling medium flowing through the cooling passage. An airfoil has an airfoil structure that defines a first cooling passage and a second cooling passage for directing cooling medium through the airfoil structure, each cooling passage having a swirl structure that imparts tangential velocity on the cooling medium flowing through the associated cooling passage. A method of making an airfoil that includes forming an airfoil structure that defines a cooling passage for directing a cooling medium through the airfoil structure and forming a swirl structure that is operatively associated with the cooling passage and imparts tangential velocity to the cooling medium flowing through the cooling passage.
Abstract:
A nondestructive multispectral vibrothermography inspection system includes a fixture to retain a component, an ultrasonic excitation source directed toward the component retained within the fixture, a laser Doppler vibrometer directed toward the component retained within the fixture, and a multispectral thermography system directed toward the component retained within the fixture. A method for nondestructive multispectral vibrothermography inspection of a component, includes generating ultrasonic excitations in a component over a broad range of frequencies; determining a spectral signature in the component from the excitations; comparing the spectral energy signature against database 270 of correlations between vibrational frequencies of a multiple of components and the spectral energy distribution thereof, and classifying the component based on the database data.
Abstract:
A method of forming a film cooling hole in a component having an internal surface and an external surface is disclosed herein that includes forming the component with a first feature on the external surface, measuring a geometry of the external surface to determine a first placement of the first feature, and drilling the film cooling hole through the component at the first placement.
Abstract:
A method of forming a film cooling hole in a component having an internal surface and an external surface is disclosed herein that includes forming the component with a first feature on the external surface, measuring a geometry of the external surface to determine a first placement of the first feature, and drilling the film cooling hole through the component at the first placement.
Abstract:
A aerodynamic particle separator for an Additive Manufacturing System (AMS) has an air supply device to entrain a mixed powder in an airstream flowing through a housing. Each particle in the mixed powder is imparted with a momentum dependent upon the particle weight and size. Utilizing this momentum characteristic, the heavier particles are capable of crossing streamlines of the airstream at a bend portion of the housing and the lighter particles generally stay within the streamlines. Utilizing this dynamic characteristic, the particles of specific weight ranges are collected through respective offtake holes in the housing and controllably fed to a spreader of the AMS.
Abstract:
A system and method for prognostic health monitoring of thermal barrier coatings is provided. The system may comprise monitoring a thermal barrier coated gas turbine engine component, and measuring the infrared radiation emitting from the component. The measured thermal radiation data may be analyzed and compared to known material thermal radiation data in order to determine the health of the thermal barrier coating. The compiled comparison results may be compared against a historical statistical study to then determine the overall health of the thermal barrier coating. The system may comprise generating a health monitoring alert in response to the health of the thermal barrier coating indicating an imminent failure.
Abstract:
An airfoil has an airfoil structure that defines a cooling passage for directing a cooling medium through the airfoil structure. A swirl structure is operatively associated with the cooling passage and configured to impart a tangential velocity to the cooling medium flowing through the cooling passage. An airfoil has an airfoil structure that defines a first cooling passage and a second cooling passage for directing cooling medium through the airfoil structure, each cooling passage having a swirl structure that imparts tangential velocity on the cooling medium flowing through the associated cooling passage. A method of making an airfoil that includes forming an airfoil structure that defines a cooling passage for directing a cooling medium through the airfoil structure and forming a swirl structure that is operatively associated with the cooling passage and imparts tangential velocity to the cooling medium flowing through the cooling passage.
Abstract:
A vane structure includes a baffle movably mounted within an aperture, the baffle movable to control a cooling flow between a first cooling cavity and a second cooling cavity.