METHOD FOR GEAR SHAPING A PERIODIC STRUCTURE, IN PARTICULAR A TOOTHING, AND SHAPING MACHINE DESIGNED THEREFOR

    公开(公告)号:US20220219253A1

    公开(公告)日:2022-07-14

    申请号:US17595566

    申请日:2020-06-04

    发明人: Kurt Kleinbach

    IPC分类号: B23F1/04 B23F5/16

    摘要: The invention relates to a method for gear shaping a periodic structure, in particular a toothing on a workpiece, in which method the workpiece, continuously rotating about its axis of rotation, is brought into material-removing machining engagement with a toothed shaping tool which rotates about its axis of rotation in rolling contact with the workpiece rotation. After a working stroke, the shaping tool is lifted off from the workpiece in a lifting direction and, after a subsequent return stroke, the shaping tool in the lifted state is returned to the workpiece again for the next working stroke. In the return stroke, a deflection movement of the shaping tool away from the incoming flank of the workpiece and transversely to the lifting direction is superimposed on the rolling contact.

    METHOD FOR MACHINING A TOOTHING AND TOOTHING MACHINE DESIGNED FOR SAME, AS WELL AS COMPUTER PROGRAM PRODUCT FOR SAME

    公开(公告)号:US20210162527A1

    公开(公告)日:2021-06-03

    申请号:US16613453

    申请日:2018-06-20

    发明人: Jürgen Kreschel

    IPC分类号: B23F5/16 B23Q15/00

    摘要: The invention relates to a method for machining a toothing (2) having an axis of rotation (C), in which a machining tool (4), which is rotationally driven about its axis of rotation (B), removes material from the toothing while executing a relative motion between the machining tool and toothing to generate a flank geometry of the toothing, which has been predefined over the full width of the toothing, in a machining operation, wherein the predefined flank geometry matches a motion control that defines a motion path of the tool center with respect to the toothing axis of rotation, said motion control having a defined, non-vanishing axial advancement with a defined advancing motion between machining tool and toothing, wherein in a first machining process, the relative motion is only executed for generating a part, more particularly a significant part (5), of the flank geometry according to this motion control, while a further part, more particularly the remaining part (6), of the flank geometry is generated in a second machining process, in which the distance between the tool center and the toothing axis of rotation with respect to the fixed motion path changes in a manner wherein the tool center moves away from the toothing, and in which the change to the machining operation caused thereby is counteracted by an additionally executed change in motion of the relative motion with respect to the motion control of the first machining process.

    Method for machining a workpiece and machine tool designed therefor
    27.
    发明授权
    Method for machining a workpiece and machine tool designed therefor 有权
    加工设计的工件和机床的方法

    公开(公告)号:US09415454B2

    公开(公告)日:2016-08-16

    申请号:US13991432

    申请日:2012-01-19

    IPC分类号: B23F5/16 B23F17/00

    摘要: In a method for the machining of a workpiece (2) which is driven in rotary movement about a workpiece axis (Z) and whose shape includes a periodic structure, specifically a workpiece with gear teeth, a cutting tool which has gear-like teeth with a cutting edge formed at a frontal end of the teeth and which is driven in rotary movement about a cutting tool axis that is radially spaced apart from the workpiece axis, is brought into a rolling engagement with the workpiece under a crossing angle between the two rotary axes, wherein the cutting edge removes material from the workpiece through a cutting movement that has a component in the direction parallel to the workpiece axis, and wherein for the machining of the workpiece over a desired axial range the cutting tool is in addition made to perform a feed movement having a component parallel to the workpiece axis. According to the method, the feed movement component parallel to the workpiece axis and the cutting movement component parallel to the workpiece axis are oriented in opposite directions relative to each other.

    摘要翻译: 在用于加工工件(2)的方法中,所述工件(2)围绕工件轴线(Z)旋转运动并且其形状包括周期性结构,特别是具有齿轮齿的工件,具有齿轮状齿的切削工具 在齿的前端形成的切削刃与围绕与工件轴线径向隔开的切削工具轴线旋转运动而被驱动,在两个旋转体之间的交叉角度与工件滚动接合 轴,其中所述切削刃通过切削运动从所述工件移除材料,所述切削运动具有在与所述工件轴线平行的方向上的部件,并且其中为了在期望的轴向范围上对所述工件进行加工,所述切削工具另外用于执行 具有与工件轴线平行的部件的进给运动。 根据该方法,平行于工件轴线的进给运动部件和平行于工件轴线的切削运动部件相对于彼此相反的方向定向。

    Method for machining the flanks of substantially cylindrical gearing having modified crowning, in a diagonal rolling method
    28.
    发明授权
    Method for machining the flanks of substantially cylindrical gearing having modified crowning, in a diagonal rolling method 有权
    以对角线轧制方法加工具有改进的凸面的基本上圆柱形的传动装置的侧面的方法

    公开(公告)号:US08840444B2

    公开(公告)日:2014-09-23

    申请号:US13127811

    申请日:2009-11-24

    摘要: The invention concerns a method of machining the tooth flanks of substantially cylindrical, but crowning-modified gears through a diagonal generating process employing a worm-shaped tool which is modified with a crowning in the direction of its rotary axis, wherein the crowning can be positive or negative (concave crowning), wherein by matching the crowning of the tool to the diagonal ratio, a flank twist is generated by means of the tool and superimposed on the natural flank twist, such that the result of said superposition equals the flank twist required for the work piece.

    摘要翻译: 本发明涉及一种通过对角线生成方法来加工大致圆柱形但是凸面改进的齿轮的齿面的方法,所述对角线生成方法采用在其旋转轴线的方向上被凸起改变的蜗轮形工具,其中,冠部可以是正的 或负(凹冠),其中通过将工具的隆起与对角线比例相匹配,通过工具产生侧面扭曲并且叠加在自然侧面扭曲上,使得所述叠加的结果等于所需的侧面扭转 为工作。

    Tool head as seat and drive for a tool and tool for use in the tool head
    29.
    发明申请
    Tool head as seat and drive for a tool and tool for use in the tool head 审中-公开
    工具头作为座椅和驱动器,用于在工具头中使用的工具和工具

    公开(公告)号:US20070157774A1

    公开(公告)日:2007-07-12

    申请号:US11641474

    申请日:2006-12-19

    IPC分类号: B23B3/00

    摘要: Tool head as seat and drive for the rotary motion of a tool to be bilaterally supported in the tool head. Near its ends, the tool has centering faces which fit into rotatably developed seat bushings in the tool head. One of said seat bushings is arranged in a drive carriage and the other in a counter-bearing, in alignment with each other. The counter-bearing is part of a counter-bearing carriage which can be displaced far enough on the drive carriages to seat the tool so that the tool, which is located between the carriages, is held with the centering faces in the bushings and a pre-adjusted axial force is present. A rotary drive motor is connected to the tool via a tool spindle supported in the drive carriage and a positive clutch. The tool is preferably developed as a shaft tool and is essentially symmetrical relative to a plane perpendicular to the axis of rotation in the center of a gear cutting enveloping body of the tool. The distance between the centering face and the gear cutting enveloping body on the drive side is as small as the required minimum corresponding distance on the side of the counter bearing.

    摘要翻译: 工具头作为座椅和驱动器,用于工具的旋转运动,以便在工具头中双边支撑。 在其端部附近,该工具具有适合于工具头中的可旋转地展开的座椅衬套的定心面。 所述座椅衬套中的一个布置在驱动托架中,另一个布置在彼此对准的反向轴承中。 反轴承是反轴承托架的一部分,其可以在驱动托架上移动得足够远以安置工具,使得位于托架之间的工具与衬套中的定心面保持在一起, 存在调整的轴向力。 旋转驱动马达通过支撑在驱动托架中的工具主轴和正离合器连接到工具。 该工具优选地被开发为轴工具,并且相对于垂直于工具的齿轮切割包络体的中心的旋转轴线的平面基本上对称。 驱动侧的定心面和齿轮切割包络体之间的距离与计数轴承侧面所需的最小对应距离一样小。

    METHOD FOR GEAR SHAPING A TOOTHING, CONTROL PROGRAM, AND GEAR SHAPING MACHINE FOR CARRYING OUT THE METHOD

    公开(公告)号:US20240173784A1

    公开(公告)日:2024-05-30

    申请号:US18551210

    申请日:2022-03-15

    发明人: Kurt Kleinbach

    IPC分类号: B23F5/16 B23F23/00

    CPC分类号: B23F5/16 B23F23/006

    摘要: The invention relates to a method for gear shaping a toothing (55) with a specified normal pitch (mn), angle of action (α), and optionally a helix angle (β) on a workpiece (50), wherein a shaper cutter (40) moving in stroke cycles with a specified stroke length (h) removes material from the workpiece in multiple working strokes in a rolling machining engagement, thereby forming contact tracks, wherein the contact track on the partial circle in the stroke center runs at an angle (γ) to the flank line (57) at least for a first plurality of strokes, the cotangent of said angle being smaller than or equal to the product of a constant of 40, preferably 33, in particular 25, and a geometry/process factor.