公开(公告)号：US10018459B2

公开(公告)日：2018-07-10

申请号：US14721926

申请日：2015-05-26

申请人： Liebherr-Verzahntechnik GmbH

发明人： Robert Wuerfel

IPC分类号： G01B5/24 ,  B23Q17/20 ,  B23Q17/22 ,  G01B5/008 ,  B23F23/12 ,  G05B19/414 ,  B23F23/00

CPC分类号： G01B5/24 ,  B23F23/006 ,  B23F23/12 ,  B23F23/1218 ,  B23Q17/20 ,  B23Q17/2241 ,  G01B5/008 ,  G05B19/4145 ,  G05B2219/36198

摘要： A method for the location determination of the involutes of a pre-gear cut workpiece within a gear-cutting machine using a gear-cut tool comprising the method steps: generating first and second relative movements between the workpiece and the tool; detecting respective, resulting first and second contact between a first tooth flank of the tool and a first tooth flank of the workpiece; and detecting a respective first and second set of coordinates for representing the relative movement of the workpiece and the tool; and determining the angles of rotation, the feeds, the axial distance and the crossed-axes angle of the tool and the workpiece based on the first and second set of coordinates and subsequent calculation of the location of the involutes on the basis of the angles of rotation, the feeds, the axial distance and the crossed-axes angle.

公开(公告)号：US20150328704A1

公开(公告)日：2015-11-19

申请号：US14697823

申请日：2015-04-28

申请人： JTEKT CORPORATION

发明人： Hisashi OTANI ,  Hiroyuki NAKANO ,  Hideki SHIBATA

IPC分类号： B23F5/20 ,  B23F23/00 ,  B23F21/12

CPC分类号： B23F5/20 ,  B23F1/04 ,  B23F5/16 ,  B23F5/163 ,  B23F21/06 ,  B23F21/10 ,  B23F21/12 ,  B23F23/006 ,  Y10T409/104293 ,  Y10T409/105088 ,  Y10T409/105247 ,  Y10T409/105565

摘要： A gear machining device is provided which can machine an accurate gear by a cutting process by synchronously rotating a machining tool and a workpiece at a high speed. A machining tool includes roughing cutting teeth for roughing bottom lands and right and left side faces of teeth of a gear, right side face finishing cutting teeth for finishing the right side faces of the teeth, and left side face finishing cutting teeth for finishing the left side faces of the teeth. The cutting teeth thus cut different parts of the teeth of the gear. This can reduce cutting resistance and suppress self-vibration during the cutting process, thereby improving tooth trace accuracy of the gear.

摘要翻译： 提供一种齿轮加工装置，其可以通过高速同步地旋转加工工具和工件，通过切割加工精确的齿轮。 一种加工工具包括用于粗铣底部的粗切削齿和齿轮齿的右侧面和右侧面，用于完成齿的右侧面的右侧面修整切割齿，以及用于完成左侧的左侧面精加工切割齿 牙齿的侧面。 切齿因此切割齿轮的齿的不同部分。 这可以减少切削阻力并抑制切削过程中的自振，从而提高齿轮的齿迹精度。

公开(公告)号：US20150290730A1

公开(公告)日：2015-10-15

申请号：US14658669

申请日：2015-03-16

申请人： KAPP Werkzeugmaschinen GmbH ,  NILES Werkzeugmaschinen GmbH

发明人： Sergiy GRINKO

IPC分类号： B23F19/05 ,  B23F23/00 ,  B23Q23/00 ,  B23F5/04

CPC分类号： B23F19/052 ,  B23F5/04 ,  B23F5/22 ,  B23F15/08 ,  B23F23/006 ,  B23Q23/00

摘要： A method for hard fine machining of a workpiece with a worm-shaped cutting tool, wherein the workpiece has a profiling along its circumference. The cutting tool has a machining surface. A hard machining process of the profiling is carried out at simultaneous synchronized rotation of the workpiece around its axis and of the cutting tool around its axis with given meshing of the machining surface into the profiling by moving the cutting tool in the direction of the axis of the cutting tool. A shift movement is superposed to the cutting tool in the direction of the axis of the cutting tool during the hard machining. The shift movement includes at least one first section at which the cutting tool is moved in one of its axial directions and of at least one second section at which the cutting tool is moved in the other of its axial directions.

摘要翻译： 一种用蜗轮切割工具对工件进行硬精加工的方法，其中工件沿着其圆周具有轮廓。 切削刀具具有加工面。 轮廓的硬加工过程是在工件绕其轴线和切削工具围绕其轴线同步旋转的同时进行的，通过使加工表面沿着轴线方向 切割工具。 在硬加工期间，换刀运动在切削工具的轴线方向上与切削刀具重叠。 换档运动包括至少一个第一部分，切割工具在其中一个轴向方向上移动至少一个第一部分和至少一个第二部分，在该第二部分处，切割工具在另一个轴向方向上移动。

公开(公告)号：US09067269B2

公开(公告)日：2015-06-30

申请号：US13272710

申请日：2011-10-13

申请人： Loyd L. Koch ,  Hans Grass ,  Wayne Densmore

发明人： Loyd L. Koch ,  Hans Grass ,  Wayne Densmore

IPC分类号： B23F5/16 ,  B23Q1/01 ,  B23Q39/02 ,  B23F23/00

CPC分类号： B23F5/16 ,  B23F5/166 ,  B23F23/006 ,  B23Q1/017 ,  B23Q39/023 ,  Y10T409/101431 ,  Y10T409/10636

摘要： A gear shaping machine is provided. The gear shaping machine includes a pair of horizontally reciprocating gear shaping heads mounted to a column. Each gear shaping head includes a spindle assembly including an integral rotary drive for indexing the spindle. The spindle assembly is carried by a spindle slide. The spindle slide also carries a plurality of bearing blocks to allow for sliding movement of the gear shaping head relative to rails mounted on the column. A linear drive arrangement is operably coupled between each gear shaping head and the column. The linear guide arrangement allows for controlled linear translation of each gear shaping head independently of one another. Each gear shaping head also includes a back-off mechanism for independently moving the spindle assembly toward the workpiece during a cutting stroke and away from the workpiece during a return stroke of each gear shaping head.

摘要翻译： 提供齿轮成型机。 齿轮成型机包括一对安装在柱上的水平往复运动的齿轮成形头。 每个齿轮成形头包括一个主轴组件，该主轴组件包括用于使主轴分度的整体旋转驱动。 主轴组件由主轴滑块承载。 主轴滑块还带有多个轴承座，以允许齿轮成形头相对于安装在柱上的轨道滑动。 线性驱动装置可操作地联接在每个齿轮成形头和柱之间。 线性引导装置允许每个齿轮成形头彼此独立控制的线性平移。 每个齿轮成形头还包括一个后退机构，用于在切割行程期间独立地移动主轴组件朝向工件，并且在每个齿轮成型头的返回冲程期间远离工件。

公开(公告)号：US20150088298A1

公开(公告)日：2015-03-26

申请号：US14493852

申请日：2014-09-23

申请人： AISIN SEIKI KABUSHIKI KAISHA

发明人： Nobuaki KURITA ,  Yoshitomo NAKAHARA

IPC分类号： G05B19/18 ,  B23F23/12 ,  B23Q17/12 ,  B23F5/16 ,  B23Q15/12

CPC分类号： G05B19/186 ,  B23F5/163 ,  B23F23/006 ,  B23F23/10 ,  B23F23/12 ,  B23Q15/12 ,  B23Q17/12 ,  G05B2219/36198

摘要： A gear manufacturing device includes a control unit for synchronously rotating a work rotating about a work axis and a cutter rotating about a cutter axis, the work axis and the cutter axis being skew to each other, the control unit relatively moving the cutter and the work in an axial direction of the work with a predetermined cutting depth, and a correction control portion executing at least one of a position correction and a phase correction when an amplitude value of a vibration detected by a vibration sensor during a machining reaches equal to or greater than a set value, the position correction for correcting a relative positional relationship in a direction to correct the cutting depth, the phase correction for correcting a relative phase in a direction to correct an unbalance cutting that is otherwise to be applied on a pair of tooth surfaces formed on the work.

摘要翻译： 一种齿轮制造装置包括：控制单元，用于同步旋转围绕作业轴线旋转的作业;以及切割器，围绕刀具轴线旋转，所述工作轴线和所述切割器轴线彼此偏斜，所述控制单元相对移动所述切割器和所述工件 在具有预定切削深度的工件的轴向方向上，以及校正控制部分，当在加工期间由振动传感器检测到的振动的振幅值达到等于或者更大时，执行位置校正和相位校正中的至少一个 比设定值更正用于校正切割深度方向上的相对位置关系的位置校正，校正在另一方面施加的不平衡切割的方向上的相对相位的相位校正 表面形成在工作上。

公开(公告)号：US20150043985A1

公开(公告)日：2015-02-12

申请号：US14448165

申请日：2014-07-31

申请人： JTEKT CORPORATION

发明人： Hisashi OTANI ,  Hiroyuki NAKANO ,  Hiroaki GOSHIMA

IPC分类号： B23F21/00 ,  B23F23/00

CPC分类号： B23F21/00 ,  B23F1/04 ,  B23F5/163 ,  B23F5/202 ,  B23F21/06 ,  B23F21/10 ,  B23F21/122 ,  B23F21/28 ,  B23F23/006 ,  Y10T409/108745

摘要： A gear machining apparatus causes a machining tool and a workpiece to rotate at a high speed in synchronization with each other to machine a highly accurate gear through cutting. The machining tool is manufactured such that each of pitches between tool blades of the machining tool is an integer multiple of a pitch between teeth of the gear, the integer multiple being equal to or larger than double. By using the machining tool for cutting performed by the gear machining apparatus, the number of the tool blades of the machining tool, which are brought into contact with the workpiece at the same time, is reduced. Thus, it is possible to suppress occurrence of self-excited vibrations during cutting by reducing the cutting resistance. Thus, it is possible to enhance the tooth trace accuracy of the gear.

摘要翻译： 齿轮加工装置使加工工具和工件以高速同步旋转，以通过切割加工高精度的齿轮。 制造加工工具，使得加工工具的刀片之间的每个间距是齿轮齿之间的间距的整数倍，整数倍等于或大于双倍。 通过使用由齿轮加工装置进行的切削加工工具，减少了与工件同时接触的加工工具的刀片数量。 因此，通过降低切削阻力，可以抑制切削时的自激振动的发生。 因此，可以提高齿轮的齿迹精度。

公开(公告)号：US08463575B2

公开(公告)日：2013-06-11

申请号：US12445524

申请日：2007-10-25

申请人： Toshimasa Kikuchi ,  Ko Ishii

发明人： Toshimasa Kikuchi ,  Ko Ishii

IPC分类号： G01C19/32

CPC分类号： B23F23/1218 ,  B23F5/04 ,  B23F23/006

摘要： Based on a left tooth surface (28) having a maximum accumulated pitch error ALmax (when clockwise direction is a positive direction) and a right tooth surface (29) having a minimum accumulated pitch error ARmin (when clockwise direction is a positive direction), which are conceived to most likely have insufficiently ground portions, a correction value δθ which cancels these accumulated pitch errors for suppressing the accumulated pitch error after grinding is obtained. A reference tooth groove angle θ0 is corrected by the correction value δθ, thereby obtaining the meshing angle θ of the work gear. All teeth detection and signal processing in a short period of time is realized by using a displacement sensor and a high-speed meshing-dedicated circuit board.

摘要翻译： 基于具有最大累积螺距误差ALmax（当顺时针方向为正方向）的左齿面（28）和具有最小累积螺距误差ARmin（当顺时针方向为正方向）的右齿面（29）时， 这被认为很可能没有足够的接地部分，获得了抵消这些累积螺距误差以抵消研磨之后的累积螺距误差的校正值deltatheta。 通过校正值deltatheta校正参考齿槽角θ0，从而获得作业齿轮的啮合角θ。 通过使用位移传感器和高速啮合专用电路板实现了短时间内的所有牙齿检测和信号处理。

公开(公告)号：US20120238185A1

公开(公告)日：2012-09-20

申请号：US13498368

申请日：2009-09-28

申请人： Yoshikoto Yanase ,  Kazuyuki Ishizu ,  Tomohito Tani

发明人： Yoshikoto Yanase ,  Kazuyuki Ishizu ,  Tomohito Tani

IPC分类号： B24B49/18

CPC分类号： B24B53/075 ,  B23F23/006 ,  B23F23/1225 ,  B24B49/003 ,  B24B53/062 ,  B24B53/095

摘要： Provided is a method of phasing a threaded grinding stone, as well as a device therefor, the aforementioned method and device being such that contact or non-contact of a threaded grinding stone with a disk dresser can be detected with high accuracy, with the result that the phasing of the threaded grinding stone can be accurately performed. For the purpose of achieving the above, a threaded grinding stone (14) is phased with respect to a disk dresser (32) prior to the engagement of the threaded grinding stone (14) with the disk dresser (32) during dressing. In performing this phasing, it is determined whether or not the threaded grinding stone (14) contacted the disk dresser (32), on the basis of a voltage (V) which is commensurate with the amplitude of the elastic wave generated in the threaded grinding stone (14) at the time when the threaded grinding stone (14) contacted the disk dresser (32). In a case where the voltage (V) does not exceed a threshold value (Vo) even if the threaded grinding stone (14) contacts the disk dresser (32), then the rotational speed of the disk dresser (32) is increased, with the result that there is forcibly created a situation where it is determined that contact occurred. Subsequently, the threaded grinding stone (14) is positioned, on the basis of the resulting phase thereof, in an intermediate phase where the aforementioned engagement is feasible.

摘要翻译： 提供一种相位螺纹磨石及其装置的方法，上述方法和装置可以高精度地检测螺纹磨石与圆盘修整器的接触或非接触，结果 可以精确地执行螺纹磨石的定相。 为了实现上述目的，螺纹磨石（14）在修整期间在螺纹磨石（14）与盘形修整器（32）接合之前相对于圆盘修整器（32）相位。 在执行该定相时，根据与在螺纹磨削中产生的弹性波的振幅相当的电压（V），确定螺纹磨石（14）是否接触盘修整器（32） 当螺纹磨石（14）接触盘式修整器（32）时，石头（14）。 即使螺纹磨石（14）与圆盘修整器（32）接触，电压（V）也不超过阈值（Vo），则盘修整器（32）的旋转速度增加，与 结果是强制建立了确定发生联系的情况。 随后，螺纹磨石（14）根据其结果相位定位在可以进行上述接合的中间阶段。

公开(公告)号：US20120099939A1

公开(公告)日：2012-04-26

申请号：US13382171

申请日：2010-08-03

申请人： Hermann J. Stadtfeld

发明人： Hermann J. Stadtfeld

IPC分类号： B23F5/06

CPC分类号： B23F15/06 ,  B23F5/02 ,  B23F5/06 ,  B23F21/16 ,  B23F23/006 ,  Y10T409/103816 ,  Y10T409/103975 ,  Y10T409/105883

摘要： A cutter disk having cutting blades oriented on its circumference with the cutting edges of the blades oriented perpendicular to the axis of rotation of the cutter disk thereby representing a plane which can be oriented to a work piece (e.g. face gear) under an angle equal to the pressure angle of the mating face gear set's pinion, and, which can be rotated around a virtual pinion axis to generate a tooth flank on the work piece.

摘要翻译： 具有切割刀片的切割盘具有定向在其圆周上的切割刀片，刀片的切割边缘垂直于切割刀盘的旋转轴线定向，从而表示可以以等于或等于的角度定向到工件（例如，平面齿轮）的平面 配合面齿轮组的小齿轮的压力角，并且可以围绕虚拟小齿轮轴旋转以在工件上产生齿面。

公开(公告)号：US07020972B2

公开(公告)日：2006-04-04

申请号：US10913434

申请日：2004-08-09

申请人： Jürg Graf ,  René Ohm

发明人： Jürg Graf ,  René Ohm

IPC分类号： G01B5/16

CPC分类号： B23F23/006 ,  B23F19/00

摘要： The invention concerns a process for the aligning of the tooth spaces of workpieces (1) with precut teeth, which are set up for fine machining on the work spindle (2) of a gear finishing machine. In order to avoid the trend related occurrence of out-of-tolerance aligning errors as series production progresses, teach-in cycles are performed on the workpiece machined in the immediately preceding machining cycle, called for automatically after time intervals or machining cycle intervals which are either pre-defined or calculated by the machine control system. By this means any prevailing trend errors are restored to zero.

摘要翻译： 本发明涉及一种用于将工件（1）的齿隙对准预制齿的工艺，该预切齿被设置用于齿轮精加工机的工作轴（2）上的精细加工。 为了避免随着串联生产的进行而发生超出公差对准误差的趋势，对在紧接在前面的加工循环中加工的工件进行示教循环，在时间间隔或加工循环间隔后自动调用， 由机器控制系统预定义或计算。 这意味着任何普遍的趋势错误都恢复到零。