METHOD FOR GEAR SHAPING A TOOTHING, CONTROL PROGRAM, AND GEAR SHAPING MACHINE FOR CARRYING OUT THE METHOD

    公开(公告)号:US20240173784A1

    公开(公告)日:2024-05-30

    申请号:US18551210

    申请日:2022-03-15

    发明人: Kurt Kleinbach

    IPC分类号: B23F5/16 B23F23/00

    CPC分类号: B23F5/16 B23F23/006

    摘要: The invention relates to a method for gear shaping a toothing (55) with a specified normal pitch (mn), angle of action (α), and optionally a helix angle (β) on a workpiece (50), wherein a shaper cutter (40) moving in stroke cycles with a specified stroke length (h) removes material from the workpiece in multiple working strokes in a rolling machining engagement, thereby forming contact tracks, wherein the contact track on the partial circle in the stroke center runs at an angle (γ) to the flank line (57) at least for a first plurality of strokes, the cotangent of said angle being smaller than or equal to the product of a constant of 40, preferably 33, in particular 25, and a geometry/process factor.

    Method of controlling machine tool and machine tool
    2.
    发明授权
    Method of controlling machine tool and machine tool 有权
    机床和机床的控制方法

    公开(公告)号:US08936417B2

    公开(公告)日:2015-01-20

    申请号:US13133310

    申请日:2009-11-13

    IPC分类号: B23F5/16 B23F23/00

    摘要: To provide a method of controlling a machine tool and a machine tool which allow preventing relieving interference without using a mechanism for causing an offset between a cutter (13) and a workpiece (50), a controller (40) performs control such that the workpiece (50) is machined by repeating the steps of: machining the workpiece (50) by moving the cutter (13) for machining the workpiece (50) in a direction parallel to a rotational axis of the cutter (50) while rotating the workpiece (50) together with the cutter (13); and returning the cutter (13) to a machining start position again after termination of the machining step, and performs offset control such that the cutter (13) is moved away from the workpiece (50) in a rotation direction of the cutter (13) upon the termination of the machining step.

    摘要翻译: 为了提供一种控制机床和机床的方法,其能够在不使用用于在切割器(13)和工件(50)之间产生偏移的机构的情况下防止减轻干扰,控制器(40)进行控制,使得工件 (50)通过重复以下步骤加工:通过在旋转工件的同时移动用于在与切割器(50)的旋转轴线平行的方向上加工工件(50)的切割器(13)来加工工件( 50)与刀具(13)一起; 并且在加工步骤终止之后再次将刀具(13)返回到加工开始位置,并且进行偏移控制,使得切割器(13)沿刀具(13)的旋转方向远离工件(50)移动, 在加工步骤终止时。

    Horizontal Gear Shaping Machine With Dual Shaping Heads
    3.
    发明申请
    Horizontal Gear Shaping Machine With Dual Shaping Heads 有权
    水平齿轮成型机双重成型头

    公开(公告)号:US20130094917A1

    公开(公告)日:2013-04-18

    申请号:US13272710

    申请日:2011-10-13

    IPC分类号: B23F5/00 B23F21/00

    摘要: A gear shaping machine is provided. The gear shaping machine includes a pair of horizontally reciprocating gear shaping heads mounted to a column. Each gear shaping head includes a spindle assembly including an integral rotary drive for indexing the spindle. The spindle assembly is carried by a spindle slide. The spindle slide also carries a plurality of bearing blocks to allow for sliding movement of the gear shaping head relative to rails mounted on the column. A linear drive arrangement is operably coupled between each gear shaping head and the column. The linear guide arrangement allows for controlled linear translation of each gear shaping head independently of one another. Each gear shaping head also includes a back-off mechanism for independently moving the spindle assembly toward the workpiece during a cutting stroke and away from the workpiece during a return stroke of each gear shaping head.

    摘要翻译: 提供齿轮成型机。 齿轮成型机包括一对安装在柱上的水平往复运动的齿轮成形头。 每个齿轮成形头包括一个主轴组件,该主轴组件包括用于使主轴分度的整体旋转驱动。 主轴组件由主轴滑块承载。 主轴滑块还带有多个轴承座,以允许齿轮成形头相对于安装在柱上的轨道滑动。 线性驱动装置可操作地联接在每个齿轮成形头和柱之间。 线性引导装置允许每个齿轮成形头彼此独立控制的线性平移。 每个齿轮成形头还包括一个后退机构,用于在切割行程期间独立地移动主轴组件朝向工件,并且在每个齿轮成型头的返回冲程期间远离工件。

    GEAR SHAPING MACHINE
    4.
    发明申请
    GEAR SHAPING MACHINE 有权
    齿轮成型机

    公开(公告)号:US20120301241A1

    公开(公告)日:2012-11-29

    申请号:US13504849

    申请日:2010-09-09

    申请人: Kazutaka Maruyama

    发明人: Kazutaka Maruyama

    IPC分类号: B23F5/12

    摘要: The vertical movement cycle and trajectory inclination angle of a cutter are switched so that when a main spindle is moving downward, a head is moved to position the cutter at a machining location, and the cutter is lowered rectilinearly; that when the main spindle is moving upward, the head is moved to position the cutter at a withdrawal location; that, when an external gear is to be generated by cutting, relieving means for rectilinearly raising the cutter cause the machining location to be positioned on one radial side of the cutter and move the cutter downward parallel to the axis of a workpiece; and that when an internal gear is to be generated by cutting, said relieving means cause the machining location to be positioned on the other radial side of the cutter and move the cutter downward parallel to the axis of the workpiece.

    摘要翻译: 切换刀具的垂直移动周期和轨迹倾斜角度,使得当主轴向下移动时,头部被移动以将切割器定位在加工位置,并且切割器直线下降; 当主轴向上移动时,头部移动以将切割器定位在退出位置; 当通过切割产生外部齿轮时,用于直线升高刀具的释放装置使得加工位置定位在刀具的一个径向侧上,并且使刀具向下平行于工件的轴线向下移动; 并且当通过切割产生内齿轮时,所述释放装置使得加工位置定位在切割器的另一个径向侧上,并且使刀具向下平行于工件的轴线向下移动。

    Stroking speed adjustment for shaping machine
    5.
    发明申请
    Stroking speed adjustment for shaping machine 审中-公开
    成型机的行程速度调整

    公开(公告)号:US20020081163A1

    公开(公告)日:2002-06-27

    申请号:US10014672

    申请日:2001-12-11

    IPC分类号: B26D001/12

    摘要: A stroking speed adjustment for a computer controlled shaping machine for forming at least one tooth on a workpiece with a cutting tool, the cutting tool being reciprocated to define a tool stroking motion wherein the tool stroking comprises a cutting stroke and a return stroke, and wherein the return stroke is carried out at a speed faster than the speed of the cutting stroke. The machine comprises a rotatable element, such as a drive shaft, associated with the reciprocation of the cutting tool. The rotatable element includes at lease one detectable surface positioned thereabout and a position sensor is placed adjacent said shaft and detectable surface. During rotation of the element, the passing of the leading edge of the detectable surface proximate the position sensor at the beginning of the return stroke results in a signal being sent to the computer to effect an increase in the speed of the return stroke relative to the speed of the cutting stroke, and wherein passing of the trailing edge of the detectable surface proximate the position sensor at the beginning of the cutting stroke results in a signal being sent to the computer to effect a return to the speed of the cutting stroke.

    摘要翻译: 一种用于通过切割工具在工件上形成至少一个齿的计算机控制的成型机的步行速度调节,所述切割工具往复运动以限定工具抚摸运动,其中所述工具抚摸包括切割行程和返回冲程,并且其中 返回行程以比切削行程的速度更快的速度进行。 机器包括与切削工具的往复运动相关联的可旋转元件,例如驱动轴。 可旋转元件至少包括一个位于其周围的可检测表面,位置传感器邻近所述轴和可检测表面放置。 在元件的旋转期间,在返回冲程开始时靠近位置传感器的可检测表面的前缘的通过导致信号被发送到计算机以实现返回冲程的速度相对于 切割行程的速度,并且其中在切割行程开始时使靠近位置传感器的可检测表面的后缘的通过导致将信号发送到计算机以实现切割行程的速度。

    Gear shaping machine
    6.
    发明授权
    Gear shaping machine 失效
    齿轮成型机

    公开(公告)号:US4606682A

    公开(公告)日:1986-08-19

    申请号:US651180

    申请日:1984-09-17

    申请人: John R. Miller

    发明人: John R. Miller

    IPC分类号: B23F5/16 B23F9/08

    摘要: A gear shaping machine includes a cutter mounted at the lower end of a spindle and a worm gear surrounding the spindle. A first guide is provided on the spindle and has axially extending guide flutes formed thereon. A second guide is disposed in surrounding relation to the spindle and has axially extending guide grooves formed in an inner surface for sliding engagement with the spindle guide flutes and helically advancing guide flutes formed in its outer surface for engaging corresponding guide flutes formed in the inner surface of the worm gear. A first adjustable eccentric is coupled to the spindle for controlling the vertical movement thereof and a second adjustable eccentric is coupled to the second guide for selectively controlling its vertical movement.

    摘要翻译: 齿轮成型机包括安装在主轴下端的刀具和围绕主轴的蜗轮。 第一引导件设置在主轴上并且在其上形成有轴向延伸的导槽。 第二引导件围绕主轴设置并且具有形成在内表面中的轴向延伸的引导槽,用于与主轴引导凹槽滑动接合,并且形成在其外表面中的螺旋前进的引导槽,用于接合形成在内表面中的相应引导槽 的蜗轮。 第一可调节偏心件联接到主轴以控制其垂直运动,并且第二可调节偏心联接到第二引导件以选择性地控制其垂直运动。

    Method and apparatus for finishing gears
    7.
    发明授权
    Method and apparatus for finishing gears 失效
    用于修整齿轮的方法和装置

    公开(公告)号:US3803977A

    公开(公告)日:1974-04-16

    申请号:US27067872

    申请日:1972-07-11

    申请人: LEAR SIEGLER INC

    发明人: PSENKA J TERSCH R

    摘要: A gear finishing operation in which a cutter having a circular array of teeth of the same number and approximate size as that of a gear to be shaved, and having cutting edges at one end of the teeth of identical profile as that to be formed on the gear teeth, the teeth of the cutter being backed off to provide cutting clearance and dimensioned to be received simultaneously in all of the tooth spaces of the gear with circumferential clearance. Relative reciprocation is provided with timed relative circumferential depth feed to shave first one side and then the other of the gear teeth.

    摘要翻译: 一种齿轮精加工操作,其中切割器具有与要剃刮的齿轮相同数量和大致尺寸的圆形阵列的齿轮,并且具有与要形成在其上的相同轮廓的齿的一端处的切削刃 齿轮齿,切割器的齿被退回以提供切割间隙,并且尺寸设计成可同时容纳在具有圆周间隙的齿轮的所有齿隙中。 相对往复运动提供有定时的相对周向深度进给,以剃刮齿轮齿的第一个一侧然后另一个。