公开(公告)号：US10315335B2

公开(公告)日：2019-06-11

申请号：US14295402

申请日：2014-06-04

Applicant: Solidia Technologies, Inc.

Inventor： Xudong Hu ,  Deepak Ravikumar ,  Devin Patten

IPC: B28B11/24 ,  C04B40/02 ,  C04B20/12 ,  C04B28/10 ,  B01J3/04

Abstract: A method of preparing and rapidly curing a composite material having a thin cross section. The composite material includes a mixture of solid particles, at least some of which are a material that reacts with CO2, such as a silicate, for example Wollastonite. The green material is prepared by mixing the solid components with a liquid such as water to form a slurry, and forming green bodies by placing the slurry in forms. The green bodies are reacted with CO2 to form cured composite materials having thin sections, in the range of 10 to 15 mm. Curing in periods of 6 hours has been demonstrated.

公开(公告)号：US10016739B2

公开(公告)日：2018-07-10

申请号：US14757786

申请日：2015-12-28

Applicant: Solidia Technologies, Inc.

Inventor： John P. Kuppler ,  Vahit Atakan ,  Kenneth Smith ,  Xudong Hu

IPC: B01J10/00 ,  F27B5/04 ,  B28B11/24 ,  C04B40/02 ,  F27B1/00 ,  C04B28/18

CPC classification number: B01J10/005 ,  B28B11/245 ,  B28B11/247 ,  C04B28/188 ,  C04B40/02 ,  C04B40/0231 ,  F27B1/00 ,  F27B5/04 ,  Y02P40/18

Abstract: The invention provides a curing system that is useful for curing materials that consume carbon dioxide as a reagent. The system has a curing chamber that contains the material to be cured and a gas that contains carbon dioxide. The system includes apparatus that can deliver carbon dioxide to displace ambient air upon loading the system, that can provide carbon dioxide as it is needed and as it is consumed, that can control carbon dioxide concentration, temperature and humidity in the curing chamber during the curing cycle and that can record and display to a user the variables that occur during the curing process. A method of curing a material which requires CO2 as a curing reagent is also described.

公开(公告)号：US09963392B2

公开(公告)日：2018-05-08

申请号：US14463901

申请日：2014-08-20

Applicant: Omkar Deo ,  David Vuong ,  Deepak Ravikumar ,  Sadananda Sahu ,  Vahit Atakan

Inventor： Omkar Deo ,  David Vuong ,  Deepak Ravikumar ,  Sadananda Sahu ,  Vahit Atakan

IPC: C04B38/10 ,  C04B28/18

CPC classification number: C04B28/188 ,  C04B2201/50 ,  Y02P40/18 ,  Y02W30/92 ,  Y02W30/94 ,  Y10T428/249968 ,  C04B14/062 ,  C04B14/28 ,  C04B18/06 ,  C04B18/08 ,  C04B18/141 ,  C04B20/008 ,  C04B24/06 ,  C04B24/10 ,  C04B24/2641 ,  C04B38/02 ,  C04B40/0231 ,  C04B40/0245 ,  C04B2103/48 ,  C04B2103/54 ,  C04B14/043

Abstract: The invention provides novel aerated composite materials that possess excellent physical and performance characteristics of aerated concretes, and methods of production and uses thereof. These composite materials can be readily produced from widely available, low cost raw materials by a process suitable for large-scale production with improved energy consumption, desirable carbon footprint and minimal environmental impact.

公开(公告)号：US09221027B2

公开(公告)日：2015-12-29

申请号：US14209238

申请日：2014-03-13

Applicant: Solidia Technologies, Inc.

Inventor： John P. Kuppler ,  Vahit Atakan ,  Kenneth Smith ,  Xudong Hu

IPC: F26B21/08 ,  B01J10/00 ,  C04B40/02 ,  B28B11/24 ,  C04B28/18 ,  F27B1/00 ,  F27B5/04

CPC classification number: B01J10/005 ,  B28B11/245 ,  B28B11/247 ,  C04B28/188 ,  C04B40/02 ,  C04B40/0231 ,  F27B1/00 ,  F27B5/04 ,  Y02P40/18

Abstract: The invention provides a curing system that is useful for curing materials that consume carbon dioxide as a reagent. The system has a curing chamber that contains the material to be cured and a gas that contains carbon dioxide. The system includes apparatus that can deliver carbon dioxide to displace ambient air upon loading the system, that can provide carbon dioxide as it is needed and as it is consumed, that can control carbon dioxide concentration, temperature and humidity in the curing chamber during the curing cycle and that can record and display to a user the variables that occur during the curing process.

Abstract translation: 本发明提供一种固化体系，其可用于固化消耗二氧化碳作为试剂的材料。 该系统具有含有要固化的材料的固化室和含有二氧化碳的气体。 该系统包括可以在装载系统时输送二氧化碳以置换环境空气的装置，其可以根据需要提供二氧化碳并在消耗时，其可以在固化期间控制固化室中的二氧化碳浓度，温度和湿度 循环，并且可以向用户记录和显示在固化过程中发生的变量。

公开(公告)号：US20230303445A1

公开(公告)日：2023-09-28

申请号：US18204045

申请日：2023-05-31

Applicant: Solidia Technologies, Inc.

Inventor： Amitabha KUMAR ,  Padmaja PARAKALA ,  Frederic DUNAND ,  Russell L. HILL

IPC: C04B28/12 ,  C04B40/02 ,  C04B24/04 ,  B33Y40/20

CPC classification number: C04B28/12 ,  C04B40/0231 ,  C04B24/04 ,  B33Y40/20 ,  C04B2111/00172

Abstract: A method of forming a cured cement or concrete object is described that includes printing a carbonatable material and a CO2 source; and hardening the printed carbonatable material by a carbonation reaction. Associated cured and uncured objects, as well as related methods are also described.

公开(公告)号：US20230242446A1

公开(公告)日：2023-08-03

申请号：US18114797

申请日：2023-02-27

Applicant: Solidia Technologies, Inc.

Inventor： Anuj Seth ,  Jitendra Arunchandra Jain ,  Yussuf Sultan Ali ,  Matthew David Sulik ,  Dishen Patel ,  Makar Makram Ibrahim

IPC: C04B28/08 ,  C04B14/06 ,  C04B14/26 ,  C04B40/02 ,  B28B17/02 ,  C04B38/10 ,  C04B28/18 ,  C04B38/02

CPC classification number: C04B28/08 ,  C04B14/06 ,  C04B14/26 ,  C04B40/0236 ,  B28B17/02 ,  C04B38/103 ,  C04B28/188 ,  C04B40/0231 ,  C04B38/02 ,  C04B2103/61

Abstract: A method of producing a carbonated composite material includes: providing a carbonatable cementitious material in particulate form; mixing the carbonatable cementitious material with water to produce a mix; forming a predetermined shape with the mix, wherein the predetermined shape has an initial pore structure containing an initial pore solution having a first pH; pre-conditioning the predetermined shape to remove a predetermined amount of the water from the predetermined shape to produce a pre-conditioned shape; carbonating the pre-conditioned shape in an environment comprising carbon dioxide to produce a modified pore structure containing a modified pore solution having and a second pH, wherein the difference between the first pH and the second pH is represented by a ΔpH, and the ΔpH is 1.0 or less.

公开(公告)号：US20230110452A1

公开(公告)日：2023-04-13

申请号：US17961427

申请日：2022-10-06

Applicant: Solidia Technologies, Inc.

Inventor： Vahit Atakan ,  Mario Jorge Davidson ,  Sadananda Sahu

IPC: C04B20/02 ,  C04B14/04 ,  C04B28/04

Abstract: A method of preparing a carbonated supplementary cementitious materials, includes carbonating the carbonatable mixture to obtain a first carbonated cementitious material, milling the first carbonated cementitious material, and carbonating the milled mixture to obtain the carbonated supplementary cementitious material.

公开(公告)号：US11618714B2

公开(公告)日：2023-04-04

申请号：US17067149

申请日：2020-10-09

Applicant: Solidia Technologies, Inc.

Inventor： Anuj Seth ,  Jitendra Arunchandra Jain ,  Yussuf Sultan Ali ,  Matthew David Sulik ,  Dishen Patel ,  Makar Makram Ibrahim

IPC: B28B17/02 ,  C04B14/06 ,  C04B14/26 ,  C04B28/08 ,  C04B38/10 ,  C04B40/02 ,  C04B28/18 ,  C04B38/02 ,  C04B103/61 ,  C04B103/30 ,  C04B103/22 ,  C04B111/00 ,  C04B111/26

Abstract: A method of producing a carbonated composite material includes: providing a carbonatable cementitious material in particulate form; mixing the carbonatable cementitious material with water to produce a mix; forming a predetermined shape with the mix, wherein the predetermined shape has an initial pore structure containing an initial pore solution having a first pH; pre-conditioning the predetermined shape to remove a predetermined amount of the water from the predetermined shape to produce a pre-conditioned shape; carbonating the pre-conditioned shape in an environment comprising carbon dioxide to produce a modified pore structure containing a modified pore solution having and a second pH, wherein the difference between the first pH and the second pH is represented by a ΔpH, and the ΔpH is 1.0 or less.

公开(公告)号：US20230002281A1

公开(公告)日：2023-01-05

申请号：US17854778

申请日：2022-06-30

Applicant: Solidia Technologies, Inc.

Inventor： Sadananda Sahu ,  Vahit Atakan ,  Nicholas DeCristofaro

IPC: C04B20/10 ,  C04B7/02 ,  C04B20/12

Abstract: A high-silica-containing supplemental cementitious materials, and a method of producing same. This material undergoes a pozzolanic reaction during hydration in a mixture of Ordinary Portland Cement (OPC) or lime.

公开(公告)号：US11225438B2

公开(公告)日：2022-01-18

申请号：US16597666

申请日：2019-10-09

Applicant: Solidia Technologies, Inc.

Inventor： Francis Henn ,  Deepak Ravikumar ,  John P. Kuppler ,  Kenneth Smith ,  Oguzhan Oflaz ,  Dawid Zambrzycki ,  Vahit Atakan

IPC: C04B35/22 ,  C04B28/18 ,  C04B14/04

Abstract: The invention provides novel paving stones and construction block composite materials and methods for preparation thereof. The paving stones and construction block composite materials can be readily produced from widely available, low cost precursor materials by a production process that involves compacting in a mold that is suitable for large-scale production. The precursor materials include calcium silicate, for example, wollastonite, and particulate filler materials which can comprise silicon dioxide-rich materials. Additives can include calcium carbonate-rich and magnesium carbonate-rich materials. Various additives can be used to fine-tune the physical appearance and mechanical properties of the composite material, such as colorants such as particles of colored materials, such as, and pigments (e.g., black iron oxide, cobalt oxide and chromium oxide). These paving stones and construction block composite materials exhibit visual patterns similar to stone as well as display compressive strength and water absorption equal to or better than that of stone.