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公开(公告)号：US09975171B2
公开(公告)日：2018-05-22
申请号：US14386495
申请日：2012-03-22
Applicant: Theodore A. Waniuk , Quoc Tran Pham , Joseph Stevick , Sean Timothy O'Keeffe , Christopher D. Prest , Joseph C. Poole
Inventor： Theodore A. Waniuk , Quoc Tran Pham , Joseph Stevick , Sean Timothy O'Keeffe , Christopher D. Prest , Joseph C. Poole
CPC classification number: B22D17/203 , B22D17/04 , B22D17/10 , B22D17/14 , B22D17/2023 , B22D17/22 , B22D45/00
Abstract: Disclosed are systems and methods for mechanically reducing an amount of the skull material in a finished, molded part formed from amorphous alloy using an injection molding system. Skull material of molten amorphous alloy can be captured in a trap before molding such material. A cavity can be provided in the injection molding system to trap the skull material. For example, the cavity can be provided in the mold, the tip of the plunger rod, or in the transfer sleeve. Alternatively, mixing of molten amorphous alloy can be induced so that skull material is reduced before molding. A plunger and/or its tip can be used to induce mixing (e.g., systematic movement of plunger rod, or a shape of its tip). By minimizing the amount of skull material in the finished, molded part, the quality of the part is increased.
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公开(公告)号：US09302319B2
公开(公告)日：2016-04-05
申请号：US13472966
申请日：2012-05-16
Applicant: Christopher D. Prest , Joseph C. Poole , Joseph Stevick , Theodore Andrew Waniuk , Quoc Tran Pham
Inventor： Christopher D. Prest , Joseph C. Poole , Joseph Stevick , Theodore Andrew Waniuk , Quoc Tran Pham
CPC classification number: B22D17/00 , B24C1/10 , C22C1/02 , Y10T29/49826
Abstract: Described herein is a feedstock including a core comprising BMG and a sheath attached the core. The sheath has a different physical property, a different chemical property or both from the core. Alternatively, the feedstock can include a sheath that encloses one or more core comprising BMG. The feedstock can be manufactured by attaching the sheath to the core, shot peening the core, etching the core, ion implanting the core, or applying a coating to the core, etc. The feedstock can be used to make a part by injection molding. The sheath can be used to adjust the composition of the core to reach the composition of the part.
Abstract translation: 本文描述的是包含包含BMG的芯和附着芯的鞘的原料。 护套具有不同的物理性质，不同的化学性质或者与核心不同。 或者，原料可以包括包围一个或多个包含BMG的芯的护套。 原料可以通过将护套附接到芯，喷丸处理芯，蚀刻芯，离子注入芯或将涂层施加到芯上等来制造。原料可以用于通过注射成型制备零件。 护套可用于调节芯的组成以达到部件的组成。
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公开(公告)号：US20150131694A1
公开(公告)日：2015-05-14
申请号：US14374803
申请日：2011-09-20
Applicant: QuocTran Pham , Sean Timothy O'keeffe , Joseph Stevick , Theodore A. Waniuk
Inventor： QuocTran Pham , Sean Timothy O'keeffe , Joseph Stevick , Theodore A. Waniuk
CPC classification number: H05B6/20 , B29C45/72 , F27B14/061 , F27D11/06 , F27D2099/0015 , Y02P10/253 , Y10T29/4998
Abstract: Disclosed is an induction shield configured to substantially reduce emissions emitted from an induction heat source (e.g., coil) during use. The shield is positioned adjacent to a vessel (e.g., in an injection system) having a melting portion configured to receive meltable material to be melted therein and an induction heat source positioned adjacent the vessel configured to melt the meltable material received in the melting portion of the vessel. The shield may include a tube configuration configured to flow liquid therein to absorb heat emitted from the heat source. The tube configuration can comprise a single tube or multiple tubes. The shield can be positioned adjacent the induction source in a helical manner, for example, or at ends of the vessel. The shield can be used during melting of amorphous alloy and for forming a part.
Abstract translation: 公开了一种感应屏蔽，其被配置为在使用期间基本上减少从感应热源（例如线圈）发射的排放。 屏蔽件邻近容器（例如，在注射系统中）定位，该容器具有构造成接收待熔化的可熔化材料的熔化部分，以及邻近容器设置的感应热源，所述感应热源构造成使容纳在熔化部分中的可熔材料熔化 船只。 护罩可以包括构造成在其中流动液体以吸收从热源发出的热量的管构造。 管构造可以包括单个管或多个管。 屏蔽件可以以螺旋方式定位在感应源附近，例如或在容器的端部。 屏蔽可以在非晶态合金熔化时用于形成零件。
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34.发明授权Methods of melting and introducing amorphous alloy feedstock for casting or processing 有权熔融和引入用于铸造或加工的非晶合金原料的方法公开(公告)号：US08813816B2
公开(公告)日：2014-08-26
申请号：US13628542
申请日：2012-09-27
Applicant: Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
Abstract: Various embodiments provide apparatus and methods for melting and introducing alloy feedstock for molding by using a hollow branch having a constraint mechanism therein. In one embodiment, a hollow branch can extend upward from a cold chamber that is substantially horizontally configured. The hollow branch including a constraint mechanism can be capable of containing an alloy feedstock for melting into the molten alloy in the hollow branch and introducing the molten alloy to the cold chamber for molding.
Abstract translation: 各种实施例提供了通过使用其中具有约束机构的中空分支来熔化和引入用于模制的合金原料的装置和方法。 在一个实施例中，中空分支可以从基本上水平配置的冷室向上延伸。 包括约束机构的中空分支能够包含用于熔化到中空分支中的熔融合金中的合金原料并将熔融合金引入到用于模制的冷室中。
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Patent Agency Ranking
公开(公告)号：US20140090797A1
公开(公告)日：2014-04-03
申请号：US13629947
申请日：2012-09-28
Applicant: Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
IPC: F27B14/00
CPC classification number: F27B14/00 , B22D17/02 , B22D17/12 , B22D17/2038 , C22C1/002 , C22C33/003 , C22C45/001 , C22C45/003 , C22C45/02 , C22C45/10 , F27B14/061 , Y02P10/253
Abstract: Described herein is a device comprising a crucible, a movable base and a heater; wherein the heater is configured to melt BMG to form molten BMG feedstock in the crucible; wherein the movable base configured to slide along a length of the crucible; wherein the movable base and the crucible are configured to hold the molten BMG feedstock.
Abstract translation: 这里描述的是包括坩埚，可动基座和加热器的装置; 其中所述加热器构造成熔化BMG以在所述坩埚中形成熔融的BMG原料; 其中所述可移动底座被构造成沿所述坩埚的长度滑动; 其中所述可移动底座和所述坩埚被构造成保持所述熔融的BMG原料。
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公开(公告)号：US20140083645A1
公开(公告)日：2014-03-27
申请号：US13628267
申请日：2012-09-27
Applicant: Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
CPC classification number: B22D25/06 , B22D1/002 , B22D17/10 , B22D17/14 , B22D17/20 , B22D17/30 , B22D27/15 , B22D35/04 , B22D41/00 , B22D41/02 , B22D41/08 , B22D41/16
Abstract: Exemplary embodiments described herein relate to methods and systems for casting metal alloys into articles such as BMG articles. In one embodiment, processes involved for storing, pre-treating, alloying, melting, injecting, molding, etc. can be combined as desired and conducted in different chambers. During these processes, each chamber can be independently, separately controlled to have desired chamber environment, e.g., under vacuum, in an inert gas environment, or open to the surrounding environment. Due to the flexible, independent control of each chamber, the casting cycle time can be reduced and the production throughput can be increased. Contaminations of the molten materials and thus the final products are reduced or eliminated.
Abstract translation: 本文描述的示例性实施例涉及将金属合金铸造成诸如BMG制品的制品的方法和系统。 在一个实施方案中，用于储存，预处理，合金化，熔化，注射，模塑等的方法可以根据需要组合并在不同的室中进行。 在这些过程中，每个室可以独立地被控制以具有期望的室环境，例如在真空中，在惰性气体环境中，或者对周围环境开放。 由于每个室的灵活独立控制，可以减少铸造周期时间并且可以提高生产量。 熔融材料和最终产品的污染减少或消除。
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公开(公告)号：US20140083640A1
公开(公告)日：2014-03-27
申请号：US13628262
申请日：2012-09-27
Applicant: Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermont J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermont J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
IPC: B22D18/00
CPC classification number: B22D17/002 , B22D17/04 , B22D17/2069 , B22D17/32 , B22D18/02 , B22D27/11 , C22C1/002 , C22C33/003 , C22C45/001 , C22C45/003 , C22C45/02 , C22C45/10
Abstract: Various embodiments provide methods and apparatus for forming bulk metallic glass (BMG) articles using a mold having a stationary mold part and a movable mold part paired to form a mold cavity. A molten material can be injected to fill the mold cavity. The molten material can then be cooled into a BMG article at a desired cooling rate. While injecting and/or cooling the molten material, the movement of the movable mold part can be controlled, such that a thermal contact between the molten material and the mold can be maintained. BMG articles can be formed without forming an underfilled part. Additional structural features can be imparted in the BMG article during formation. At least a portion of the formed BMG article can have an aspect ratio (first dimension/second dimension) of at least 10 or less than 0.1.
Abstract translation: 各种实施例提供了使用具有固定模具部分的模具和成对形成模具腔的可动模具部件来形成块状金属玻璃（BMG）制品的方法和装置。 可以注入熔融材料以填充模腔。 然后可以以所需的冷却速度将熔融的材料冷却成BMG制品。 在注入和/或冷却熔融材料的同时，可以控制活动模具部件的运动，从而可以保持熔融材料与模具之间的热接触。 可以形成BMG制品，而不形成底部填充部分。 在形成过程中，可以在BMG制品中赋予额外的结构特征。 形成的BMG制品的至少一部分可以具有至少10或小于0.1的纵横比（第一尺寸/第二尺寸）。
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公开(公告)号：US20140083638A1
公开(公告)日：2014-03-27
申请号：US13628556
申请日：2012-09-27
Applicant: Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
Inventor： THEODORE A. WANIUK , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
CPC classification number: B22D35/06 , B22D17/08 , B22D17/32 , B22D35/04 , B22D41/005 , F27B14/061 , F27B14/14 , F27B14/20 , F27D19/00 , F27D21/0014 , H05B6/26
Abstract: Disclosed is a vessel for melting and casting meltable materials. The vessel may be a surface temperature regulated vessel for providing a substantially non-wetting interface with the molten materials. In one embodiment, the vessel may include one or more temperature regulating channels configured to flow a fluid therein for regulating a surface temperature of the vessel such that molten materials are substantially non-wetting at the interface with the vessel. Disclosed also includes systems and methods for melting and casting meltable materials using the vessel.
Abstract translation: 公开了一种用于熔化和浇铸可熔材料的容器。 容器可以是用于提供与熔融材料基本上不润湿的界面的表面温度调节容器。 在一个实施例中，容器可以包括一个或多个温度调节通道，其构造成在其中流动流体以调节容器的表面温度，使得熔融材料在与容器的界面处基本上不润湿。 还公开了使用该容器熔化和浇注可熔材料的系统和方法。
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公开(公告)号：US20130306199A1
公开(公告)日：2013-11-21
申请号：US13472966
申请日：2012-05-16
Applicant: Christopher D. Prest , Joseph C. Poole , Joseph Stevick , Theodore Andrew Waniuk , Quoc Tran Pham
Inventor： Christopher D. Prest , Joseph C. Poole , Joseph Stevick , Theodore Andrew Waniuk , Quoc Tran Pham
CPC classification number: B22D17/00 , B24C1/10 , C22C1/02 , Y10T29/49826
Abstract: Described herein is a feedstock including a core comprising BMG and a sheath attached the core. The sheath has a different physical property, a different chemical property or both from the core. Alternatively, the feedstock can include a sheath that encloses one or more core comprising BMG. The feedstock can be manufactured by attaching the sheath to the core, shot peening the core, etching the core, ion implanting the core, or applying a coating to the core, etc. The feedstock can be used to make a part by injection molding. The sheath can be used to adjust the composition of the core to reach the composition of the part.
Abstract translation: 本文描述的是包含包含BMG的芯和附着芯的鞘的原料。 护套具有不同的物理性质，不同的化学性质或者与核心不同。 或者，原料可以包括包封一个或多个包含BMG的芯的护套。 原料可以通过将护套附接到芯，喷丸处理芯，蚀刻芯，离子注入芯或将涂层施加到芯上等来制造。原料可以用于通过注射成型制备零件。 护套可用于调节芯的组成以达到部件的组成。
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