Abstract:
The present invention provides a device for measuring air tightness of an aluminum alloy hub or a tyre and a method for measuring the air tightness of the aluminum alloy hub or the tyre by using the device. The device includes a pressure measurement device mounted into a hub or tyre to be measured, an inflation device in gas connection with an inside of a tyre of a wheel to be measured, and a data acquiring and processing device; wherein the inflation device includes a flow measurement component.
Abstract:
A turnover fixture for wheel character carving. A rotation air cylinder and an angle block are mounted on a base, a first rotation shaft and a rotation shaft are connected with the rotation air cylinder through a rotation arm, the first rotation shaft and the base are connected through an end cover and a bearing, a support is fixed on the first rotation shaft.
Abstract:
A wheel and a rim with a weight reduction inner flange are provided. The rim includes an inner flange, a middle portion and an outer flange which are all annular and connected end to end to form an annular rim, in which the inner flange or the outer flange includes multiple groups of edge weight reduction sockets arranged side by side on one side of the inner cavity of a hub, and multiple groups of inner weight reduction sockets arranged side by side are provided inside the edge weight reduction sockets on the rim; a group of edge weight reduction sockets includes a first edge weight reduction socket and a second edge weight reduction socket at the edge of the inner flange or the outer flange, and the first edge weight reduction socket is in the shape of a right-angled triangle having round angles.
Abstract:
The present application discloses an aluminum alloy low-pressure casting device and an aluminum alloy low-pressure casting process. A riser tube is canceled, and the pressure kettle replaces original injection of compressed air into a holding furnace, thereby reducing the consumption of compressed air, and improving the production efficiency of the low-pressure casting process. A non-return stopper is used to space the low-pressure casting and the holding furnace, and molten aluminum alloy can be added into the holding furnace in real time without interrupting the low-pressure casting process, so that rejects affected by temperature field changes due to interrupt of the continuous casting process can be reduced, and the yield of the casting process is improved.
Abstract:
Disclosed is an aluminum alloy wheel squeeze casting process and an aluminum alloy wheel squeeze casting device. Molten aluminum is injected into a mold cavity from the bottom by adopting a U-shaped pipe, so that the filling is stable and the quality problem of the pore defect of a squeeze cast rim is solved; the squeeze deformation effect of the rim is strengthened using a mold locking ring; and through a secondary pressurization process for the center of the aluminum wheel, the internal dendritic spacing of the aluminum wheel casting is reduced, the yield strength and the elongation in the material mechanical properties of the casting are improved, and a necessary technical foundation is provided for overall weight reduction of the aluminum wheel.
Abstract:
Disclosed in the present application is a low-pressure casting mold for an aluminum wheel. V-shaped grooves are formed in the cavity surface of a side mold, a cavity is formed in the back cavity of the side mold, a cooling duct is arranged in the cavity of the side mold, and a main air pipe is perpendicular to an annular branch; the annular branch is concentric with a wheel casting, and air pipes are 5-10 mm away from the bottom surface of the cavity; the two ends of the annular branch are welded with plugs; air outlet holes are arranged on the annular branch, and the holes are perpendicular to the bottom surface of the cavity; the diameters of the air outlet holes are 3 mm, and the holes are uniformly distributed at intervals of 10-15 mm in the circumferential direction.
Abstract:
Disclosed are a wheel lightweight machining fixture and method. The fixture comprises a rotating chuck, an electric cylinder, a guide rail, a slide block, a first linear motor, radial positioning blocks and the like. When the electric cylinder drives the slide block to move along the guide rail, the position where an first ultrasonic thickness measuring sensor is in contact with a wheel spoke can be adjusted, so that the spoke thicknesses at different positions can be detected. Through motion of the turrets, an second ultrasonic thickness measuring sensor can contact the outer rim of the wheel and detect the rim wall thickness. By integrating a measurement feedback system into the manufacturing process, the disclosure provides a fixture and a method for minimum entity machining of the rim wall thickness and the spoke thickness of a wheel during the first stage turning process, thereby realizing lightweight manufacturing of the wheel.
Abstract:
A low-pressure mold for improving performance of spokes of an aluminum wheel. The mold is characterized in that cooling air holes in a bottom mold are moved for 10 mm outwards; heat-insulation grooves are formed in positions, 5 mm from the cooling air holes, of a back cavity of the bottom mold, and are 8 mm from the surface of a cavity; and the width of each heat-insulation groove is set to 8 mm. A circumference arrangement range of the heat-insulation grooves needs to be larger than the widths of the spokes, and the number of the heat-insulation grooves is defined by the number of the spokes. Heat-preservation asbestos is arranged in each heat-insulation groove, thereby further strengthening heat-insulation and heat preservation functions. One air hole is added based on the prior art, thereby increasing the cooling area and improving the cooling intensity.
Abstract:
The present invention provides a water cooled mold for casting aluminum alloy wheels and a manufacturing method thereof. The water cooled mold is provided with first-type water cooling channels with high heat exchange efficiency and second-type water cooling channels with low heat exchange efficiency. The first-type water cooling channels are concave grooves through which cooling water flows, and a cooling surface of the mold is in contact with open surfaces of the concave grooves. The second-type water cooling channels are grooves with stainless steel pipes, and the stainless steel pipes are in contact with the cooling surface of the mold. The second-type water cooling channels are installed on mold portions corresponding to wheel window positions of a cavity, and the first-type water cooling channels are installed on mold portions corresponding to spokes, flanges and rims of the cavity. The water cooled mold of the present invention is capable of accurately controlling a direction and a range of cooling within a three-dimensional space; the use of a thermal insulating groove is omitted so that the mold can be manufactured more simply and the service life of the mold can be prolonged; the cooling efficiency is high and resources are saved; and the whole device is simple to manufacture and low in cost.
Abstract:
The present invention provides a machining method of a valve hole and the valve hole machined with the method, wherein the method includes the following steps: (1) performing drilling machining for a valve hole by adopting a valve hole drill bit to achieve a predetermined machining dimension; (2) performing fine machining by adopting a reamer to allow the diameter of the valve hole to reach a stable dimensional state and removing impurities and aluminum scraps on the surface of the valve hole, thereby meeting the requirement of final fine grinding extrusion machining for a blank; and (3) performing final precision machining by adopting a grinding extrusion tool. A technical solution of the present invention can improve the machining precision and strength for the valve hole, prevent the generation of hot cracks and improve the anti-fatigue strength of the valve hole by more than 20%.