Abstract:
A method for determining the bending angle of a sheet which has been bent along a bending line, by generating at least one light beam, using these beams to project two points or line segments onto a part of the sheet to be checked which lies on one side of the bending line. The beams form an angle of incidence which is known in advance with the bending line of the sheet. These points or line segments are imaged onto receiving means and the distance between the points or line segments is determined, which have been projected onto the receiving means. The beams lie in two parallel detection planes, the distance between which is known. The bending angle is determined from the distance between the projected points, the known angles of incidence of the beams and the known distance between the detection planes.
Abstract:
A device is provided for measuring an angle between two intersecting surfaces of a work. The device includes a light emitting device for inducing a light pattern on the surfaces of the work, a camera for picking up the pattern, and an image processor for processing the picture of the pattern and obtaining the angle of the work.
Abstract:
A controller for a press brake, which provides for the accurate sequential bending of sheet metal by a press brake. The controller includes a microprocessor arrangement for operating a press brake in response to manually entered input to control a gauge stop and to produce output control signals relating to the relative positioning of the ram and die which positioning causes an angle of bend in a workpiece. Included is a sensing device for sensing the actual angle of bend in the workpiece and means for comparing the actual angle of bend to a desired angle. By such a comparison, the manual inputting of complex variables which are required to predetermine the precise relative positioning of the ram and die are made unnecessary. Further, feedback relating to the springback of the workpiece material causes sequential re-cycling of the press brake thereby improving the accuracy of the resulting angles produced. Also provided in conjunction with the optical digitizer is a safety zone detection arrangement which automatically shuts off the operation of the press brake in the event that either a worker or an undesired object comes within a predetermined range of the operational area.
Abstract:
A hydraulically driven press brake has an automatically positioned back gauge capable of changing workpiece gauging location after each bend. Variable ram closing stroke depth and variable ram return (opening) stroke length, is manually preprogrammable digitally by dial-in switches, and automatically coordinated with the gauge to provide the desired ram stroke depth for each bend in the workpiece and an appropriate subsequent length of ram return stroke. A rotary encoder monitors travel of the ram and supplies information to the control for the necessary positioning and coordination. Zero referencing is provided for the ram at closed condition, so all ram positions are designated by positive readings.
Abstract:
Systems and methods for bending a material to a target resultant bending parameter using a bend forming tool are disclosed. The systems and methods receive values for parameters of properties of the material and of a bending process to be performed by the bend forming tool, creating or retrieving a calibration curve relating input bending parameter and resultant bending parameter based on the values from a database of calibration curves, determining a first springback compensated input bending parameter based on the target resultant bending parameter using the calibration curve, inputting the first springback compensated input bending parameter to the bend forming tool, and in a first step of bending the material, bending the material to the first springback compensated input bending parameter by applying the bending process using the bend forming tool.
Abstract:
An electronic angle measuring device for measuring the bending angle between the legs (4) of a metal sheet (5) having a sensor element (7) which delivers angle-equivalent signals in a contact-free manner to a signal processing device (9) comprising a microprocessor and a memory unit which is connected to a digital display (10) is described. In order to create advantageous measurement conditions, it is proposed that a sensor element (7) which deflects a laser beam through a rotating mirror onto the two legs (4) of the metal sheet (5) and which forms a measured value from the reflection beam received in the emission direction, the signal processing device (9) with the microprocessor and the memory unit as well as the digital display (10) form an angle measuring device (6) which can be fastened to an upper tool (1) of a bending machine and which can be used as a manual measuring device (6).
Abstract:
Described is a procedure for controlling the shape of a complex metal profile obtained by a successive series of a plurality of bends of a metal sheet on a panel bender machine equipped with a data processing and functions control unit for the machine comprising the entering in the processing unit of data relative to a drawing of the complex profile with physical coordinates, as well as data relative to the thickness of the metal sheet and the distance from the axis of the panel bender machine of the metal sheet-profile edge, and conversion of the drawing supplied with physical coordinates into a digital image with imaging coordinates. The nominal profile processed as above is shown on a suitable display superimposed on the image of the complex profile of the metal sheet acquired by a suitably positioned TV camera. A visual control the correspondence between the two superimposed profiles is then performed on the display. From this comparison it is possible to make corrections to the bending parameters of the panel bender machine.
Abstract:
An apparatus for measuring a bending angle of a sheet, comprising a processing unit and at least one sensor comprising a light source which projects a light pattern on at least one side of the sheet, and recording means adapted to record an image of the projection of said light pattern on the at least one side of the sheet. The processing unit is adapted to control the recording means for recording the image in at least one time instant (Treg1; Treg1, Treg2 . . . Tregn) during an operation of bending the sheet; a control unit is capable of transforming the recorded image into a point cloud and comprises a neural network adapted to associate a bending angle value with the point cloud.
Abstract:
An apparatus for measuring a bending angle between two portions of a workpiece in a bending machine includes at least a motion sensor unit provided with a gyroscope sensor, a processing unit connected with the gyroscope sensor and a coupling device for connecting the motion sensor unit with a portion of the workpiece to be bent. During a bending operation of the workpiece the gyroscope sensor measures at least one angular velocity and a related rotation angle of the portion according to an axis and the processing unit receives data from the gyroscope sensor regarding the rotation angle in order to calculate the bending angle as a function of the rotation angle.
Abstract:
A detection unit for detecting a data row of a press position and a load at the press position; an input/storage unit for storing at least a load value serving as references for determining stop or judge; a calculation unit of the value of the slope of the load for calculating the value of the slope of the load based on the press position and the load at the press position detected; a calculation unit of the value of the slope of the slope of the load for calculating the value of the slope of the slope of the load based on the calculated value of the slope of the load; and a determination unit for comparing the calculated value of the slope of the slope of the load with the values serving as the references to determine stop or judge are provided.