Abstract:
The present invention is directed to layered magnets, magnetic rolls made therefrom, methods for increasing the magnetic field strength of a ferritic magnet, methods for increasing the magnetic field strength of a magnetic roll, methods for increasing the magnetic field uniformity of a rare earth magnet, and methods for increasing the magnetic field uniformity of a magnetic roll. Layered magnets include a rare earth magnet having a magnetic field, and superposed upon the rare earth magnet, a layer of ferritic magnet bonded thereto. Layered magnets exhibit greater magnetic field strength and a substantially more uniform magnetic field.
Abstract:
A Neodymium-Iron-Boron permanent magnet which is substantially wider across a first axis than across the perpendicular second axis. The second axis is the axis defining the north and south poles of the magnet. At one of the poles is a permalloy cap which is substantially parallel to the first axis and inhibits the extension of magnetic flux from that pole and encourages instead a deep extension of the magnetic flux from the other pole. An aperture penetrates the magnet through the second axis which is wider at the pole away from the permalloy cap than it is at the pole adjacent to the permalloy cap. The shape of this aperture causes a distortion of the deeply extending magnetic flux lines at the pole away from the permalloy cap to be pinched inward toward the second axis rather than being parallel to it. The magnet thus provides a concentrated magnetic force that extends deeply out of its base so that the magnet can be placed on the exterior of a vessel or conduit with the result that the fluid inside is treated with optimized magnetic force.
Abstract:
A mold used to form a magnetic member includes a mold body having a mold opening, a mold support that supports the mold cavity, and a mold insert. The mold insert is disposed in the mold opening of the mold body to form a mold cavity. The mold insert is coated with a coating to protect the mold body from chemical attack and abrasive wear of the mold material. The coating comprises an electroless nickel layer formed on or over the mold insert, and a chromium nitride layer formed on or over the electroless nickel layer. The mold insert can be formed of beryllium-copper (Be—Cu).
Abstract:
The present invention provides a ring magnet made of hard magnetic material having a ring shape, which has an orientation ratio of 50% by volume or more of easy magnetization axis in the radial direction at the pole center position. The present invention also provides a method of manufacturing a ring magnet comprising a step of orientating magnetic powder of hard magnetic material, which comprises molding the magnetic powder filled in a ring shaped mold under a pressure in an axial direction of the ring, and applying magnetic field to the ring shaped mold with a magnetic field generating means disposed to the periphery of the mold.
Abstract:
A magnet roller includes a rotary sleeve having a given systematic pattern on the outer surface of the sleeve and a magnet provided in the sleeve. This structure transfers toner uniformly along the outer surface of the sleeve. A printer, for instance, employing this magnet roller can print a fine copy.
Abstract:
A Neodymium-Iron-Boron permanent magnet which is substantially wider across a first axis than across the perpendicular second axis. The second axis is the axis defining the north and south poles of the magnet. At one of the poles is a permalloy cap which is substantially parallel to the first axis and inhibits the extension of magnetic flux from that pole and encourages instead a deep extension of the magnetic flux from the other pole. An aperture penetrates the magnet through the second axis which is wider at the pole away from the permalloy cap than it is at the pole adjacent to the permalloy cap. The shape of this aperture causes a distortion of the deeply extending magnetic flux lines at the pole away from the permalloy cap to be pinched inward toward the second axis rather than being parallel to it. The magnet thus provides a concentrated magnetic force that extends deeply out of its base so that the magnet can be placed on the exterior of a vessel or conduit with the result that the fluid inside is treated with optimized magnetic force.
Abstract:
A variable tapered magic cylinder structure that is constructed from two or more permanent magnet shells, with the first shell being oriented and magnetized to produce a first working magnetic field with a given taper, and a second shell oriented and magnetized to produce a second magnetic field with a given taper that interacts with the first magnetic field. The two magnetic shells are assembled in a way to rotate about a common shared internal cavity and concentric cylindrical axis to form a working space, with the first and second working fields interacting with each other to form a tapered working magnetic field along a polar plane perpendicular to the concentric axis with a given pitch. This structure allows one to adjust or vary the tapered magnetic field along the polar plane to advantageously provide an adjustable composite tapered magnetic field. Also provided are a variable tapered magic cylinder device, a method for adjusting a tapered magnetic field and a method of adjusting a tapered magnetic field in a magic ring structure.
Abstract:
A ferrite powder for bonded magnets having a substantially magnetoplumbite-type crystal structure and an average diameter of 0.9-2 &mgr;m, the ferrite powder having a basic composition represented by the following general formula: (A1−xRx)O.n[(Fe1−yMy)2O3] by atomic ratio, wherein A is Sr and/or Ba; R is at least one of rare earth elements including Y, La being indispensable; M is at least one element selected from the group consisting of Co, Mn, Ni and Zn; and x, y and n are numbers meeting the conditions of 0.01≦x≦0.4, [x/(2.6n)]≦y≦[x/(1.6n)], and 5≦n≦6, (Si+Ca) being 0.2 weight % or less, and (Al+Cr) being 0.13 weight % or less, can be produced by mixing iron oxide containing 0.06 weight % or less of (Si+Ca) and 0.1 weight % or less of (Al+Cr) with compounds of A, R and M elements, calcining the resultant mixture for ferritization, pulverizing the resultant magnetically isotropic ferrite and then heat-treating the pulverized ferrite at 750-950° C. for 0.5-3 hours in the air.
Abstract:
A method for manufacturing a magnetic roll for use in an electrophotographic printing machine of the type having an electrostatic latent image recorded on a photoconductive member is provided. The method includes the steps of placing a shaft in a mold cavity and molding a core in the mold cavity with the shaft in the cavity. The core defines a pocket on the periphery of the core. The method further includes the step of attaching a magnet to the pocket.
Abstract:
A composite magnet having a steel back plate on which an inner section of a first magnetic material having a high residual magnetic strength and an energy product greater than 25 million and preferably 35 million G-Oe or greater is positioned. Although possessing such high residual magnetic strength, the first magnetic material contained in the inner section comprises less than 1/8 the entire volume of the composite magnet. A barrier surrounds the inner section, and an outer section of a second magnetic material abuts the barrier and surrounds the sides of the first magnetic material. Such second section of magnetic material has a low residual magnetic strength (i.e., 3,800-4,000 G), and an energy product greater than 3 million G-Oe.