Abstract:
A portable service controller for controlling an electro-mechanical actuator, the portable service controller includes a battery configured to power the portable service controller and a user interface configured to receive input from a user and to responsively generate an input signal. The portable service controller also includes a phase sequencer configured to convert the input signal into a series of timed output signals and a driver circuit configured to convert the series of timed output signals into inverter gating signals. The portable service controller further includes a three-phase brushless motor inverter configured to convert inverter gating signals into control signals for a brushless motor of the electro-mechanical actuator. The portable service controller contains a motor brake on/off circuitry for engaging and disengaging the electro-mechanical actuator motor brake. The battery, the three-phase brushless motor inverter, the driver circuit, the phase sequencer and the user interface are all disposed in a housing.
Abstract:
A load sensor is provided comprising a magnetostrictive material and a wire. The magnetostrictive material may comprise an aperture, a first face, a second face, a thickness, and a first dado. The wire is disposed at least partially in the first dado, wherein the first dado at least partially transverses at least one of the first face and the second face, wherein the wire at least partially transverses the first face and the second face. The load sensor may also comprise a magnetostrictive material comprising an aperture, a first face, a second face, a thickness, and a first channel, and a wire disposed at least partially in the first channel, wherein the first channel at least partially transverses at least one of the first face and the second face, wherein the wire at least partially transverses the first face and the second face.
Abstract:
A portable service controller for controlling an electro-mechanical actuator, the portable service controller includes a battery configured to power the portable service controller and a user interface configured to receive input from a user and to responsively generate an input signal. The portable service controller also includes a phase sequencer configured to convert the input signal into a series of timed output signals and a driver circuit configured to convert the series of timed output signals into inverter gating signals. The portable service controller further includes a three-phase brushless motor inverter configured to convert inverter gating signals into control signals for a brushless motor of the electro-mechanical actuator. The portable service controller contains a motor brake on/off circuitry for engaging and disengaging the electro-mechanical actuator motor brake. The battery, the three-phase brushless motor inverter, the driver circuit, the phase sequencer and the user interface are all disposed in a housing.
Abstract:
Systems and methods disclosed herein may be useful for use in a ballscrew assembly. In this regard, a ballscrew assembly is provided comprising a ballscrew having a ballscrew stop, a ballnut having a ballnut stop, wherein contact between the ballnut stop and the ballscrew stop impede rotation of the ballscrew relative to the ballnut. The ballnut stop may comprise an axial mating surface and the ballscrew stop may comprise an axial mating surface. Additionally, the ballnut may comprise threads axially spaced a first distance apart and the ballnut stop comprises a surface having length equal to the first distance.
Abstract:
A non-contact sensor system is provided that comprises a first sensor element and a rotary member disposed proximate the first sensor element without physically contacting the first sensor element. The rotary member may be configured to be rotated about an axis Y by a shaft configured to pass through the rotary member along the axis Y at a value X. The non-contact sensor system further comprises a second sensor element disposed on the rotary member proximate the first sensor element without physically contacting the first sensor element, and the first sensor element and the second sensor element may be operatively coupled to facilitate sensing the value X.
Abstract:
A harmonic drive linear actuator includes a first annular member defining a longitudinal axis and lying on a plane, which is perpendicular to the longitudinal axis. The first member is relatively flexible along a direction parallel to the plane. A second member is substantially coaxially aligned with the first member to define opposed substantially cylindrical surfaces and are fixed for non-relative rotation about the longitudinal axis. An actuator is provided for flexing the first annular member into at least two spaced-apart points of contact between the opposed surfaces and for sequentially flexing the first member to rotate the at least two points of contact circumferentially about the axis. The first and second surfaces define cooperating thread-forms thereon, which selectively engage to effect controlled, bidirectional relative axial displacement between the members in response to sequential flexure of the first member. The linear actuator can be conjoined with an actuator piston of a vehicle brake caliper assembly.
Abstract:
A position sensor system including a magnet, a magnetic flux sensor positioned a distance away from the magnet, the magnetic flux sensor and the magnet defining a flux path therebetween, and a flux guide positioned in the flux path to guide magnetic flux to the magnetic flux sensor.
Abstract:
A harmonic drive linear actuator includes a first annular member defining a longitudinal axis and lying on a plane, which is perpendicular to the longitudinal axis. The first member is relatively flexible along a direction parallel to the plane. A second member is substantially coaxially aligned with the first member to define opposed substantially cylindrical surfaces and are fixed for non-relative rotation about the longitudinal axis. An actuator is provided for flexing the first annular member into at least two spaced-apart points of contact between the opposed surfaces and for sequentially flexing the first member to rotate the at least two points of contact circumferentially about the axis. The first and second surfaces define cooperating thread-forms thereon, which selectively engage to effect controlled, bidirectional relative axial displacement between the members in response to sequential flexure of the first member. The linear actuator can be conjoined with an actuator piston of a vehicle brake caliper assembly.
Abstract:
A magnetostrictive fluid-pressure sensor includes annular inner and outer cylinders, a first connector, annular second and third connectors, and first and second coils. The inner cylinder surrounds a fluid-receiving bore. At least one of the cylinders is a magnetostrictive cylinder. The first connector connects the first ends of the cylinders and has a first portion extending radially inward of the inner cylinder. The second connector connects the second ends of the cylinders and defines a fluid inlet. The third connector connects the cylinders and is positioned longitudinally between the first and second connectors. The first coil is positioned radially between the inner and outer cylinders and longitudinally between the first and third connectors. The second coil is positioned radially between the inner and outer cylinders and longitudinally between the second and third connectors.
Abstract:
An electric caliper assembly for a brake system is provided. The electric caliper assembly includes a housing defining a bore with a bridge extending therefrom, a first and a second friction element and a brake rotor disposed under the bridge, a piston having a flat outer surface for engaging the first friction element, an electric motor connected to a ballscrew mechanism for applying an axial load to the piston, a cap connected to the ball screw mechanism, and a universal connection between a spherical surface of the piston and a complimentary spherical surface of the cap for allowing a swiveling movement of the piston relative to the assembly. This swiveling movement allows the piston to engage the first friction element perpendicularly so that the load may be transmitted from the piston to the first friction element over the entire surface of the piston, maximizing the efficiency of the assembly.