Abstract:
A transformer isolated, Power Factor Corrected (PFC) AC-DC power converter comprises a main power path which is buck derived, and most of the power passes through a single power stage to the output. A parallel path in the secondary circuit shunts current to a storage capacitor during the times when the input AC current is at its peak, and returns current to the circuit when the input AC current is low. In one embodiment, the shunt stage comprises a secondary side boost converter. In another, the shunt stage comprises a buck converter. Regardless, the input stage may operate without input rectifiers if AC switches, such as back to back MOSFET's are used, because the output of the transformer and secondary rectifiers is the same regardless of the polarity of the instantaneous input voltage.
Abstract:
A package for electronic circuits can be made using a bottom plate, a top plate, and side walls which are stick capacitors. The top and bottom plates can be used as two of the terminations for the electronic circuit to provide a low impedance connection for heavy currents. The contact areas of the stick capacitor are bonded to the top and bottom plates, such as by reflow soldering. The top and bottom plates and the stick capacitor side walls provide a completely enclosed equivalent of a Faraday shield for superior EMI enclosure. Although the top and bottom are isolated electrically at DC by the dielectric layers of the capacitor, they are effectively short circuited at higher AC frequency. The stick capacitors can be drilled through to provide for additional conductors to the electronic circuit. In another embodiment of the invention, a stiffener for a printed circuit board comprises a stick capacitor as a filler for a laminated beam in which the top and bottom stress members are conductors.
Abstract:
A high frequency matrix transformer comprises a plurality of interdependent magnetic elements interwired as a transformer. The various component parts of the high frequency transformer are arranged and interwired to provide a transformer having very low leakage inductance and very good coupling from the primary to the secondary. The high frequency matrix transformer is particularly well adapted for transformers requiring high equivalent turns ratios, high frequency, high power, and high dielectric isolation. It can have a plurality of parallel secondaries, which can source current to parallel rectifier circuits with current sharing. It can also have a plurality of parallel primary circuits, which also will current share, to balance the load between source switching circuits, or to provide dual input voltage capability (i.e., 120/240 volts). The high frequency matrix transformer tends to be spread out, and can be very flat, making it eaasy to ventilate or heat sink. The high frequency matrix transformer having push pull windings can include the primary switching means and secondary rectifying means within its windings, to that the transformer as a whole has direct current inputs and outputs.
Abstract:
A transparent or reflective panel is comprised of two or more layers of transparent material. The outermost surfaces of the panel are plane. The inner surface of the first layer of the panel is configured so as to form a reflector, as for example, the familiar half-cubic reflector. The second layer is shaped so as to closely conform to the first layer, and the two layers are sealed together at the edges. Between the layers is a fluid, which will be either a vapor or a liquid depending upon temperature. When it is a vapor, light incident upon the panel will be reflected. When the vapor condenses to a liquid, the resulting vacuum pulls the layers of the panel closely together, and the liquid condensate fills whatever spaces may remain between the layers. This provides an optical continuum through the panel, and it will be transparent. The amount of fluid is carefully controlled to ensure that the panel will not distend excessively at high temperature. In another configuration, the second layer of the panel is an opaque absorber plate. The panel will then either absorb or reflect light as a function of temperature.
Abstract:
A frayed cable scaling tool is made by fraying the end of a cable so that it forms a wire brush. A collar or other way of keeping the cable from unraveling too much is necessary. When powered by a pneumatic saw power tool, the scaling tool is very effective at removing scale, rust, carbon, or other debris. The flexibility of the cable allows the frayed end of the cable to move vigorously in a random motion, which is effective for scrubbing. For some applications, it is preferred to enclose the cable and/or the collar in a guide tube.
Abstract:
A switched-capacitor circuit has two capacitors and two MOSFETs that cross-couple the capacitors, connecting the anode of one to the cathode of the other, and vice-versa. When either MOSFET is on, the capacitors are in series; the order alternates as the MOSFETs alternate. A reversing cyclical voltage suitable as a primary drive for a transformer is generated. If the MOSFETs alternate with no dead-time, a square-wave excitation is generated. With off-time, a pwm excitation is generate. Charge is maintained on the switched-capacitors using a symmetrical common-mode inductor. A bifilar winding is center-tap as its input, and the ends of the bifilar winding are connected to the capacitors. The capacitors are effectively in parallel. Because the charging current flows and returns through each leg of the inductor equally, it cannot magnetize the inductor core or cause any flux change. Because any voltages induced in the windings are common-mode, flux change in the core does not affect the charging current. The ac voltage generated when the capacitors switch is across the full inductor. Not only does the inductance attenuate any noise, the center-tap is between equal and opposite negative and positive voltages, which cancel. There is very little noise at the input. The circuit is reciprocal, so it can be used to rectify a transformer output. Two can be used as a bi-directional transformer isolated power converter. Several modules using 1 to 1 transformers can be stacked for a power converter having a higher ratio of input to output voltage.
Abstract:
Semiconductor die and other components can be mounted in printed circuit boards with a binding agent at their periphery. This leaves both surfaces exposed for subsequent processing, usually over-plating with copper that is then etched to define a conductor pattern, just as in printed circuit manufacture. Methods using the surface tension of liquids for precise component placement in three dimensions (3-D) are shown. Optionally, micro-conductors can be used for the connections to the die, for reduced apparent resistance at high frequencies. The micro-channels between the micro-conductors can be a wick for liquid for evaporative cooling at the semiconductor surface as part of a heat pipe circuit.
Abstract:
A busway for high voltage, high current applications in which connections can be made at arbitrary distance and spacing along its length is made with an insert that is a continuous semi-rigid insulator with continuous conductors installed in it. The busway is fabricated with an insert that is a long flat insulating strip with conductors installed in it, up to hundreds of feet if desired, and rolled up for shipment and handling. When installed, shell segments are installed end-to-end, then the insert is unrolled, folded into an inverted “U” shape, then installed in the shell segments as a continuous insulator and conductor. The inverted “U” shape tends to repel moisture that may enter from the top, and no segment-to-segment connectors are needed.
Abstract:
In a fast power converter with distributed output capacitors with parasitic impedances between them, the settling time of the output voltage is too long, making voltage unsuitable as a control input. The charge on each of the distributed output capacitors can be measured, preferably differentially, in a summing network in which the conductance of each of the summing resistors is proportional to the capacitance of the capacitor with which it is associated. The charges can be summed as a total charge control input for the fast power converter. The total charge control is very sensitive to changes in the output current, and is insensitive to lags, ringing and/or oscillations of the voltages among the distributed capacitors. If the output capacitor of a VRM is small compared to the total capacitance, the impedance of its connector is largely mitigated.
Abstract:
A three phase buck power converter having input power control is described. The power converter uses a three input buck converter comprising switches for each phase, a catch rectifier, an inductor and an output capacitor. The duty cycle of the three switches is constrained to have a sine function relationship that may be derived from the input voltage wave form or from a reference oscillator. When so constrained, the input currents have high power factor. The output is a precise, high quality dc voltage, comparable to the output of a dc—dc buck converter, and the dynamic response is comparable. Voltage mode and current mode controls are shown, as is a precise line regulation feed forward for the voltage mode embodiment. The three phase buck power converter may be operated in reverse as a three phase boost converter, as they are reciprocal. A three phase ac—ac converter may have a three phase buck converter as its input and a three phase boost converter as its output.