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41.
公开(公告)号:US20210189902A1
公开(公告)日:2021-06-24
申请号:US16723011
申请日:2019-12-20
Applicant: General Electric Company
Inventor: Thomas Earl Dyson , Daniel Gene Dunn , Changjie Sun , Christopher Jon Potokar , Douglas Glenn Decesare
Abstract: A ceramic matrix composite (CMC) component and method of fabrication including one or more elongate functional features formed in multiple fiber plies of the CMC component. The CMC component includes a plurality of longitudinally extending ceramic matrix composite plies in a stacked configuration. Each of the one or more elongate functional features includes an inlet and an outlet to provide a flow of fluid from a fluid source to an exterior of the ceramic matrix composite component. The one or more elongate functional features are configured in multiple plies of the plurality of longitudinally extending ceramic matrix composite plies to form a plurality of cooling channels in multiple plies of the ceramic matrix composite component.
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公开(公告)号:US10774008B2
公开(公告)日:2020-09-15
申请号:US15710954
申请日:2017-09-21
Applicant: General Electric Company
Inventor: Suresh Subramanian , Mark Eugene Noe , James Dale Steibel , Jason David Shapiro , Brandon ALIanson Reynolds , Kurtis C. Montgomery , Jared Hogg Weaver , Daniel Gene Dunn
IPC: C04B37/00 , C04B35/80 , C04B35/657 , C04B35/628 , F02K9/97 , F01D11/08 , F01D25/00 , F01D5/28 , F23R3/00 , C04B35/573 , F01D9/04 , F02K1/82 , B32B18/00
Abstract: A ceramic matrix composite article includes a chemical vapor infiltration ceramic matrix composite base portion including ceramic fiber reinforcement material in a ceramic matrix material having between 0% and 5% free silicon. The ceramic matrix composite article further includes a melt infiltration ceramic matrix composite covering portion including a ceramic fiber reinforcement material in a ceramic matrix material having a greater percentage of free silicon than the chemical vapor infiltration ceramic matrix composite base portion.
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43.
公开(公告)号:US10597335B2
公开(公告)日:2020-03-24
申请号:US15228693
申请日:2016-08-04
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Daniel Gene Dunn , Gregory Scot Corman , Jared Hogg Weaver
IPC: C23C16/32 , C04B37/00 , F01D5/28 , F02K9/97 , C04B35/573 , F01D9/04 , C04B35/80 , F02K1/82 , F01D25/16 , C04B35/63 , B32B18/00 , F01D5/00 , F23R3/00
Abstract: Provided is a method including obtaining ceramic matrix composite (CMC) with a first matrix portion including a silicon carbide and silicon phase dispersed therewithin, disposing a coating thereupon to form a sealed part, and forming thereupon another segment comprising a CMC, which may be another matrix portion including a silicon carbide and a silicon phase dispersed within therewithin. Also provided is a gas turbine component with a CMC segment including a matrix portion including a silicon carbide and a silicon phase dispersed therewithin, a sealing layer including silicon carbide enclosing the first segment, and a second segment on the sealing layer, wherein the second segment includes a melt-infiltrated CMC having a matrix portion including a silicon carbide and a silicon phase dispersed therewithin.
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44.
公开(公告)号:US10384981B2
公开(公告)日:2019-08-20
申请号:US15622210
申请日:2017-06-14
Applicant: General Electric Company
Inventor: David Bruce Hall , James Joseph Murray , Jason Robert Parolini , Michael Alan Vallance , Juan Borja , Daniel George Norton , Jared Hogg Weaver , Daniel Gene Dunn
IPC: C04B35/64 , C04B35/80 , C04B35/628 , C04B35/657 , C04B35/117 , C04B35/14 , C04B35/18 , C04B35/44 , C04B35/56 , C04B35/563 , C04B35/573 , C04B35/58 , C04B35/584 , C04B35/83
Abstract: Methods for preparing ceramic matrix composites using melt infiltration and chemical vapor infiltration are provided as well as the resulting ceramic matrix composites. The methods and products include the incorporation of sacrificial fibers to provide improved infiltration of the fluid infiltrant. The sacrificial fibers are removed, such as decomposed during pyrolysis, resulting in the formation of regular and elongate channels throughout the ceramic matrix composite. Infiltration of the fluid infiltrant can then take place using the elongate channels resulting in improved density and an improved ceramic matrix composite product.
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45.
公开(公告)号:US20180362413A1
公开(公告)日:2018-12-20
申请号:US15622210
申请日:2017-06-14
Applicant: General Electric Company
Inventor: David Bruce Hall , James Joseph Murray , Jason Robert Parolini , Michael Alan Vallance , Juan Borja , Daniel George Norton , Jared Hogg Weaver , Daniel Gene Dunn
IPC: C04B35/80 , C04B35/628 , C04B35/657 , C04B35/64
CPC classification number: C04B35/806 , C04B35/117 , C04B35/14 , C04B35/18 , C04B35/44 , C04B35/5603 , C04B35/5622 , C04B35/563 , C04B35/573 , C04B35/58085 , C04B35/584 , C04B35/62878 , C04B35/64 , C04B35/657 , C04B35/803 , C04B35/83 , C04B2235/5212 , C04B2235/5224 , C04B2235/5228 , C04B2235/5232 , C04B2235/524 , C04B2235/5244 , C04B2235/5248 , C04B2235/5252 , C04B2235/5264 , C04B2235/5296 , C04B2235/614 , C04B2235/616 , C04B2235/728 , C04B2235/80
Abstract: Methods for preparing ceramic matrix composites using melt infiltration and chemical vapor infiltration are provided as well as the resulting ceramic matrix composites. The methods and products include the incorporation of sacrificial fibers to provide improved infiltration of the fluid infiltrant. The sacrificial fibers are removed, such as decomposed during pyrolysis, resulting in the formation of regular and elongate channels throughout the ceramic matrix composite. Infiltration of the fluid infiltrant can then take place using the elongate channels resulting in improved density and an improved ceramic matrix composite product.
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公开(公告)号:US10052789B2
公开(公告)日:2018-08-21
申请号:US14951737
申请日:2015-11-25
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Daniel Gene Dunn , James Anthony Ruud , Pierre-Andre Bui , Gregory Scot Corman , James Scott Vartuli
CPC classification number: B28B1/14 , C04B35/80 , C04B35/806 , C04B41/85 , C04B2235/3826 , C04B2235/6028 , C04B2235/614 , C04B2235/616 , C23C16/26 , C23C16/342 , C23C16/345
Abstract: The present application provides methods and apparatus for processing ceramic fibers for the manufacture of ceramic matrix composites (CMCs). One method may include providing at least one frame including a planar array of unidirectional ceramic fibers extending across a void thereof. The method may further include at least one of depositing a coating on the ceramic fibers of the at least one frame via a chemical vapor deposition (CVD) process and impregnating the ceramic fibers with a slurry including a ceramic matrix precursor composition to form at least one CMC prepreg. In some embodiments, the ceramic fibers of the planar array may include a coating, and the method may include impregnating the coated ceramic fibers with a slurry including a ceramic matrix precursor composition to form at least one CMC prepreg.
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公开(公告)号:US10030305B2
公开(公告)日:2018-07-24
申请号:US14945824
申请日:2015-11-19
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Jared Hogg Weaver , Gregory Scot Corman , Anteneh Kebbede , Daniel Gene Dunn , Jerome Geoffrey Magnant
Abstract: A method can include applying a mask to a CMC structure, and subjecting the structure having an applied mask to a process for repair. In one embodiment, the applying a mask to a CMC structure can include applying a mask to a feature of a CMC structure.
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