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公开(公告)号：US20190084891A1
公开(公告)日：2019-03-21
申请号：US15710965
申请日：2017-09-21
IPC分类号： C04B35/80 , C04B35/626 , B32B18/00 , B32B7/02
CPC分类号： C04B35/806 , B32B7/02 , B32B18/00 , B32B2264/108 , C04B35/573 , C04B35/6267 , C04B2235/3826 , C04B2235/422 , C04B2235/5244 , C04B2235/5264 , C04B2235/614 , C04B2235/616 , C04B2235/728 , C04B2235/80 , C04B2237/38 , F01D5/282 , F01D5/284 , F02K1/822 , F05D2300/222 , F05D2300/2261 , F05D2300/6033
摘要： A method for forming a ceramic matrix composite article includes laying up a first group of plies; laying up a second group of plies, the first and second groups of plies being adjacent to each other; compacting the first group of plies and the second group of plies in the same processing step; and performing a first infiltration process on the first group of plies. The method also includes performing a second infiltration process on the second group of plies, the first infiltration process being one of a melt infiltration process or a chemical vapor infiltration process, and the second infiltration process being the other of the melt infiltration process or the chemical vapor infiltration process.
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公开(公告)号：US20170348876A1
公开(公告)日：2017-12-07
申请号：US15169403
申请日：2016-05-31
IPC分类号： B29B15/12 , B29C70/54 , B29D99/00 , B32B5/26 , B32B37/00 , B29C35/02 , B29C70/30 , B29L31/30 , B29L31/08 , B29K309/08 , B29K309/02 , B29K305/02 , B29K83/00 , B29K81/00 , B29K79/00
CPC分类号： B29B15/127 , B29C35/02 , B29C70/30 , B29C70/54 , B29D99/0025 , B29K2079/085 , B29K2081/00 , B29K2083/00 , B29K2279/08 , B29K2305/02 , B29K2309/02 , B29K2309/08 , B29L2031/08 , B29L2031/3076 , B32B5/02 , B32B5/12 , B32B5/22 , B32B5/24 , B32B5/26 , B32B18/00 , B32B27/00 , B32B27/12 , B32B27/281 , B32B27/283 , B32B27/286 , B32B27/42 , B32B37/0038 , B32B2250/05 , B32B2250/20 , B32B2260/00 , B32B2260/021 , B32B2260/023 , B32B2260/04 , B32B2260/046 , B32B2262/02 , B32B2262/10 , B32B2262/101 , B32B2262/105 , B32B2311/24 , B32B2315/02 , B32B2315/08 , B32B2379/08 , B32B2603/00 , B32B2605/18 , C04B35/117 , C04B35/565 , C04B35/573 , C04B35/62863 , C04B35/62868 , C04B35/6303 , C04B35/63444 , C04B35/63488 , C04B35/76 , C04B35/803 , C04B35/806 , C04B35/82 , C04B2235/3217 , C04B2235/3826 , C04B2235/422 , C04B2235/428 , C04B2235/483 , C04B2235/5224 , C04B2235/5232 , C04B2235/5244 , C04B2235/616 , C04B2237/38 , F01D5/282 , F01D5/284 , F05D2300/6033 , F05D2300/6034 , Y02T50/672 , Y02T50/673
摘要： A method of fabricating a laminar composite article, includes steps of spreading a plurality of continuous fiber tows from a spool to form a first ply layer having a substantially consistent layer thickness, applying a binder to the spread plurality of continuous fiber tows, curing the plurality of continuous fiber tows and applied binder at a cure temperature less than a thermal decomposition temperature of the binder, and processing the cured plurality of continuous fiber tows at a post-cure temperature greater than the cure temperature.
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公开(公告)号：US10329201B2
公开(公告)日：2019-06-25
申请号：US15710965
申请日：2017-09-21
IPC分类号： C23C16/30 , C04B35/80 , C04B35/626 , B32B18/00 , B32B7/02
摘要： A method for forming a ceramic matrix composite article includes laying up a first group of plies; laying up a second group of plies, the first and second groups of plies being adjacent to each other; compacting the first group of plies and the second group of plies in the same processing step; and performing a first infiltration process on the first group of plies. The method also includes performing a second infiltration process on the second group of plies, the first infiltration process being one of a melt infiltration process or a chemical vapor infiltration process, and the second infiltration process being the other of the melt infiltration process or the chemical vapor infiltration process.
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公开(公告)号：US20190071769A1
公开(公告)日：2019-03-07
申请号：US15697947
申请日：2017-09-07
摘要： A coated component, along with methods of its formation and use, is provided. The coated component may include a substrate having a surface, a first refractory layer on the surface of the substrate, a silicon-based bond coating on the first refractory, and an environmental barrier coating on the silicon-based bond coating. The silicon-based bond coating includes a silicon-phase contained within a refractory phase such that, when melted, the silicon-phase is contained within the refractory phase and between the surface of the substrate and an inner surface of the environmental barrier coating.
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公开(公告)号：US11639315B2
公开(公告)日：2023-05-02
申请号：US15697947
申请日：2017-09-07
摘要： A coated component, along with methods of its formation and use, is provided. The coated component may include a substrate having a surface, a first refractory layer on the surface of the substrate, a silicon-based bond coating on the first refractory layer, and an environmental barrier coating on the silicon-based bond coating. The silicon-based bond coating includes a silicon-phase contained within a refractory phase such that, when melted, the silicon-phase is contained within the refractory phase and between the surface of the substrate and an inner surface of the environmental barrier coating.
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公开(公告)号：US11414354B2
公开(公告)日：2022-08-16
申请号：US15985701
申请日：2018-05-22
发明人： James Dale Steibel
IPC分类号： B32B5/18 , C04B35/573 , C04B35/515 , C04B35/80 , B32B7/022 , B32B5/02 , C23C16/02 , C23C16/04 , B05D3/10
摘要： A ceramic matrix composite article includes a melt infiltration ceramic matrix composite substrate comprising a ceramic fiber reinforcement material in a ceramic matrix material having a first free silicon proportion, and a melt infiltration ceramic matrix composite outer layer comprising a ceramic fiber reinforcement material in a ceramic matrix material having a second free silicon proportion disposed on an outer surface of at least a portion of the substrate, or a polymer impregnation and pyrolysis ceramic matrix composite outer layer comprising a ceramic fiber reinforcement material in a ceramic matrix material having a second free silicon proportion disposed on an outer surface of at least a portion of the substrate. The second free silicon proportion is less than the first free silicon proportion.
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公开(公告)号：US10774008B2
公开(公告)日：2020-09-15
申请号：US15710954
申请日：2017-09-21
发明人： Suresh Subramanian , Mark Eugene Noe , James Dale Steibel , Jason David Shapiro , Brandon ALIanson Reynolds , Kurtis C. Montgomery , Jared Hogg Weaver , Daniel Gene Dunn
IPC分类号： C04B37/00 , C04B35/80 , C04B35/657 , C04B35/628 , F02K9/97 , F01D11/08 , F01D25/00 , F01D5/28 , F23R3/00 , C04B35/573 , F01D9/04 , F02K1/82 , B32B18/00
摘要： A ceramic matrix composite article includes a chemical vapor infiltration ceramic matrix composite base portion including ceramic fiber reinforcement material in a ceramic matrix material having between 0% and 5% free silicon. The ceramic matrix composite article further includes a melt infiltration ceramic matrix composite covering portion including a ceramic fiber reinforcement material in a ceramic matrix material having a greater percentage of free silicon than the chemical vapor infiltration ceramic matrix composite base portion.
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公开(公告)号：US20190071983A1
公开(公告)日：2019-03-07
申请号：US15697913
申请日：2017-09-07
摘要： A coated component, along with methods of its formation and use, is provided. The coated component may include a substrate having a surface with a plurality of cavities defined therein, a bond coating (e.g., including a silicon material) on the surface of the substrate within the cavities, and an environmental barrier coating over the surface of the substrate and encasing the bond coating within the cavities such that the bond coating, when melted, is contained within the cavities. Such a coated component may be, in one embodiment, a turbine component, such as a CMC component for use in a hot gas path of a gas turbine engine.
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公开(公告)号：US20180194689A1
公开(公告)日：2018-07-12
申请号：US15403633
申请日：2017-01-11
IPC分类号： C04B35/80 , C04B35/565
CPC分类号： C04B35/806 , C04B35/573 , C04B35/62857 , C04B35/6286 , C04B35/62863 , C04B35/62865 , C04B35/62868 , C04B35/62871 , C04B41/00 , C04B2235/428 , C04B2235/5244 , C04B2235/614 , C04B2235/616
摘要： Methods for forming a ceramic matrix composite (CMC) are generally provided. The method may include melt infiltrating a silicon mixture into a ceramic matrix composite preform, with the silicon mixture including SiGa, SiIn, or a mixture thereof. The silicon mixture may include silicon metal in combination with SiGa, SiIn, or the mixture thereof. Additionally, the silicon mixture may further include B within the SiGa, SiIn, or the mixture thereof (e.g., in the form of SiBGa, SiBIn, or a mixture thereof).
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公开(公告)号：US09975815B2
公开(公告)日：2018-05-22
申请号：US14632333
申请日：2015-02-26
发明人： James Dale Steibel
IPC分类号： C23C16/30 , C04B35/80 , C04B35/573 , B32B5/02 , B32B7/02 , C23C16/02 , C23C16/04 , B05D3/10 , B32B5/18
CPC分类号： C04B35/806 , B05D3/108 , B32B5/024 , B32B5/18 , B32B7/02 , B32B2262/105 , B32B2305/076 , B32B2603/00 , C04B35/573 , C04B2235/3826 , C04B2235/422 , C04B2235/428 , C04B2235/5244 , C04B2235/5268 , C04B2235/614 , C04B2235/616 , C04B2235/721 , C04B2235/728 , C04B2235/96 , C04B2235/9607 , C23C16/0227 , C23C16/045
摘要： A method for forming a ceramic matrix composite article includes forming a ceramic matrix composite substrate comprising a ceramic fiber reinforcement material in a ceramic matrix material having a first free silicon proportion by melt infiltration; forming a ceramic matrix composite outer layer comprising a ceramic fiber reinforcement material in a ceramic matrix material having a second free silicon proportion by melt infiltration or polymer impregnation pyrolysis disposed on at least a portion of the substrate. The second free silicon proportion being less than the first free silicon proportion.
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