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公开(公告)号：US20220213791A1
公开(公告)日：2022-07-07
申请号：US17142788
申请日：2021-01-06
Applicant: General Electric Company
Abstract: An apparatus and method for forming an engine component for a turbine engine, the engine component comprising a wall bounding an interior; a panel portion defining a portion of the wall, the panel portion comprising: an outer wall; an inner wall spaced from the outer wall to define a wall gap; and a structural segment formed within the wall gap comprising at least one structural element. The method including calculating a factor and adjusting a variable until the factor is between a given range.
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公开(公告)号：US11351599B2
公开(公告)日：2022-06-07
申请号：US16827117
申请日：2020-03-23
Applicant: General Electric Company
Inventor： James Herbert Deines , Michael John McCarren , Brian Patrick Peterson , Brian David Przeslawski , Xi Yang , Douglas Gerard Konitzer , Mark Willard Marusko , Gregory Terrence Garay
IPC: B22C9/10 , B22C9/02 , B22C9/24 , B22D25/02 , B22C1/22 , B22C9/12 , B22D29/00 , F01D9/04 , F01D5/12 , B22C21/14 , B22C13/08 , B29C64/135 , B28B1/00 , B29C64/129 , B22C13/12 , G03F7/00 , B29C64/124 , G03F7/20
Abstract: Partial integrated core-shell investment casting molds that can be assembled into complete molds are provided herein. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. Core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold are also provided herein.
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43.发明授权公开(公告)号：US11173542B2
公开(公告)日：2021-11-16
申请号：US15636389
申请日：2017-06-28
Applicant: GENERAL ELECTRIC COMPANY
Inventor： Xi Yang , Michael Cole , Michael Brown , Gregory Terrence Garay , Tingfan Pang , Brian David Przeslawski , Douglas Gerard Konitzer
IPC: B22C9/10 , B22C9/04 , B22C9/24 , B28B1/00 , B22D29/00 , B33Y10/00 , B33Y80/00 , C04B35/14 , B32B18/00 , B28B7/34
Abstract: A method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a filter, first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may be manufactured using an additive manufacturing process and may include an integrated ceramic filter. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.
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44.发明申请公开(公告)号：US20210229163A1
公开(公告)日：2021-07-29
申请号：US17228168
申请日：2021-04-12
Applicant: General Electric Company
Inventor： Xi Yang , Michael Cole , Michael Brown , Gregory Terrence Garay , Tingfan Pang , Brian David Przeslawski , Douglas Gerard Konitzer
Abstract: The present disclosure relates to a method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a filter, first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may manufactured using an additive manufacturing process and may include an integrated ceramic filter. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.
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公开(公告)号：US20210069777A1
公开(公告)日：2021-03-11
申请号：US16593423
申请日：2019-10-04
Applicant: General Electric Company
Inventor： Brian David Przeslawski , Manuel Acosta , Douglas Gerard Konitzer , Joshua Leigh Miller , Adegboyega Masud Makinde
Abstract: Methods for creating a cast component, along with the resulting cast components, are provided. The method may provide for a controlled grain structure in the resulting cast component. The methods may include heating at least a first portion mold under controlled conditions, such as when the first portion of the mold is buried in a ceramic powder.
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Patent Agency Ranking
46.发明授权公开(公告)号：US10702958B2
公开(公告)日：2020-07-07
申请号：US15439451
申请日：2017-02-22
Applicant: GENERAL ELECTRIC COMPANY
Inventor： Gregory Terrence Garay , Mark Kevin Meyer , Douglas Gerard Konitzer , William Thomas Carter
IPC: F01D5/00 , B22F5/04 , B23K20/22 , F01D5/14 , B22F7/06 , B22C9/24 , B22D29/00 , B23P15/04 , B33Y80/00 , B23K26/34 , B22F3/105 , B23P6/04 , B23P6/00 , B23K35/02 , B23K26/0622 , B22F7/08 , B22C9/04 , B23K101/00 , B23K103/08 , B23K103/18
Abstract: Methods of manufacturing or repairing a turbine blade or vane are described. The airfoil portions of these turbine components are typically manufactured by casting in a ceramic mold, and a surface made up of the cast airfoil and at the least the ceramic core serves as a build surface for a subsequent process of additively manufacturing the tip portions. The build surface is created by removing a top portion of the airfoil and the core, or by placing an ultra-thin shim on top of the airfoil and the core. The overhang projected by the shim is subsequently removed. These methods are not limited to turbine engine applications, but can be applied to any metallic object that can benefit from casting and additive manufacturing processes. The present disclosure also relates to finished and intermediate products prepared by these methods.
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公开(公告)号：US10391549B2
公开(公告)日：2019-08-27
申请号：US15636404
申请日：2017-06-28
Applicant: GENERAL ELECTRIC COMPANY
Inventor： Xi Yang , Michael Cole , Michael Brown , Gregory Terrence Garay , Tingfan Pang , Brian David Przeslawski , Douglas Gerard Konitzer
Abstract: A method of forming a cast component and a method of forming a casting mold is generally provided. The method is performed by plugging or covering an opening in a ceramic core-shell mold. The ceramic core-shell mold includes at least a first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may be manufactured using an additive manufacturing process. At least a portion of the ceramic core-shell mold and the plug or cover is coated with a second ceramic material.
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公开(公告)号：US10280486B2
公开(公告)日：2019-05-07
申请号：US14482811
申请日：2014-09-10
Applicant: General Electric Company
Inventor： Wei-Jun Zhang , Douglas Gerard Konitzer , Joshua Leigh Miller
Abstract: A nickel-based superalloy composition includes from about 5 to about 7 wt % aluminum, from about 4 to about 8 wt % tantalum, from about 3 to about 8 wt % chromium, from about 3 to about 7 wt % tungsten, from 1 to about 5 wt % molybdenum, from 1.5 to about 5 wt % rhenium, from 5 to about 14 wt % cobalt, from about 0 to about 1 wt % hafnium, from about 0.01 to about 0.03 wt % carbon, from about 0.002 to about 0.006 wt % boron, and balance nickel and incidental impurities. The composition may exhibit a sustained peak low cycle fatigue life at 1800° F./45 ksi of at least about 4000 cycles. The nickel-based superalloy composition may be used in single-crystal or directionally solidified superalloy articles, such as a blade, nozzle, a shroud, a splash plate, and a combustor of a gas turbine engine.
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公开(公告)号：US09975175B2
公开(公告)日：2018-05-22
申请号：US14761569
申请日：2013-10-11
Applicant: General Electric Company
Inventor： Douglas Gerard Konitzer , James Herbert Deines , Brian David Przeslawski , Xi Yang
CPC classification number: B22D25/02 , B22C7/02 , B22C9/04 , B22C9/22 , B22D27/045 , B29C64/00 , B29L2031/08 , Y02P10/292
Abstract: A method of casting a truss structure having spaced face sheets connected by columnar structures, including forming a three-dimensional pattern (3D pattern) in the shape of the truss structure with the spaced face sheets and columnar structures, forming a mold core of the 3D pattern by surrounding the pattern with a liquid and letting the liquid harden about the 3D pattern, removing the 3D pattern from the mold core, filling the mold core with a liquid alloy to cast and directionally solidify the truss structure.
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50.发明申请APPARATUS AND METHOD FOR DIRECT WRITING OF SINGLE CRYSTAL SUPER ALLOYS AND METALS 审中-公开直接写入单晶超合金和金属的装置和方法公开(公告)号：US20170051386A1
公开(公告)日：2017-02-23
申请号：US14830759
申请日：2015-08-20
Applicant: General Electric Company
Inventor： William Thomas Carter , Todd Jay Rockstroh , Douglas Gerard Konitzer
IPC: C22F1/10 , B23K26/03 , B23K26/70 , B33Y80/00 , B23K26/14 , B23K26/00 , B33Y10/00 , B33Y30/00 , B23K26/342 , B23K26/144
Abstract: Methods for direct writing of single crystal super alloys and metals are provided. The method can include: heating a substrate positioned on a base plate to a predetermined temperature using a first heater; using a laser to form a melt pool on a surface of the substrate; introducing a superalloy powder to the melt pool; measuring the temperature of the melt pool; receiving the temperature measured at a controller; and using an auxiliary heat source in communication with the controller to adjust the temperature of the melt pool. The predetermined temperature is below the substrate's melting point. The laser and the base plate are movable relative to each other, with the laser being used for direct metal deposition. An apparatus is also generally provided for direct writing of single crystal super alloys and metals.
Abstract translation: 提供了直接写入单晶超合金和金属的方法。 该方法可以包括：使用第一加热器将位于基板上的基板加热至预定温度; 使用激光在所述基板的表面上形成熔池; 在熔池中引入超合金粉末; 测量熔池的温度; 接收在控制器处测得的温度; 并使用与控制器通信的辅助热源来调节熔池的温度。 预定温度低于基板的熔点。 激光器和基板可相对于彼此移动，激光用于直接金属沉积。 通常还提供用于直接写入单晶超级合金和金属的装置。
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