Abstract:
A method for repairing an air cycle machine compressor housing includes removing a journal bearing support sleeve in an air cycle machine compressor housing, positioning a cylindrical insert within the air cycle machine compressor housing, wherein the cylindrical insert has an outer diameter greater than an outer diameter of at least one portion of the removed journal bearing support sleeve, an inner diameter less than an inner diameter of at least one portion of the removed journal bearing support sleeve, and a length greater than a length of the removed journal bearing support sleeve, welding the cylindrical insert to the air cycle machine compressor housing, and machining the welded cylindrical insert to form a replacement journal bearing support sleeve.
Abstract:
A cabin supply duct of an air conditioning and temperature control system including a first tubular body having an inlet, an outlet, an inner surface, an outer surface, and a longitudinal axis. The first tubular body having a bead around the circumference of the first tubular body located proximate to the outlet. A second tubular body having an inlet, an outlet, an inner surface, an outer surface, and a longitudinal axis. The inner surface of the second tubular body being fluidly connected to the inner surface of the first tubular body at the outlet of the second tubular body. The longitudinal axis of the first tubular body being perpendicular to the longitudinal axis of the second tubular body.
Abstract:
A turbine bypass housing is provided. The housing includes a body having an inlet end and an outlet end and defining an interior, an outlet flange is configured at the outlet end and has a rim diameter, and an inlet flange is configured at the inlet end and has a flange thickness. An interior wall of the body has a first fillet radius proximal to the inlet flange and at least one boss is configured on an exterior of the body, wherein the boss defines a boss aperture therein, the boss aperture extending from an exterior of the body to the interior of the body. The flange thickness is 0.200±0.005 inches (0.508±0.013 cm).
Abstract:
An air cycle machine comprises rotating components that include a fan, a compressor, and a first turbine. The air cycle machine also includes a cooling airflow path that receives cooling air from a cooling air source, directs the cooling air to an air-cooled bearing for at least one of the rotating components, and discharges the cooling air. The airflow path is isolated from an inlet of the compressor by a seal member, and the airflow path is configured to maintain pressure at the seal member above a pressure at the compressor inlet.
Abstract:
An aspect includes a compressor diffuser and shroud for a motor driven compressor assembly. The motor driven compressor assembly includes a first stage compressor and a second stage compressor. The compressor diffuser and shroud of the second stage compressor includes a diffuser portion and a shroud portion. The diffuser portion includes a diffuser portion outer lip having a first sealing lip outer diameter to provide a first sealing interface to a second stage compressor housing. The shroud portion includes a curvature between the diffuser portion outer lip and a compressor inlet to align with a second stage compressor rotor, where a ratio of the first sealing lip outer diameter to an innermost diameter of the compressor diffuser and shroud is between 2.698 and 2.711.
Abstract:
A ram air fan housing includes an outer cylindrical housing portion centered on a central axis, with a first end and a second end positioned axially away from the first end. The ram air fan housing also includes an inner cylindrical housing portion centered on a central axis, with a first end and a second end positioned axially away from the first end. The first end of the outer cylindrical housing portion is connected to the first end of the inner cylindrical housing portion with a disk portion. The ram air fan housing also includes a first drain hole in the outer cylindrical housing portion adjacent to the second end of the outer cylindrical housing portion.
Abstract:
A second stage turbine nozzle includes a second stage disk portion having a central axis, and a plurality of second stage vanes positioned radially around and attached to the second stage disk portion. Each second stage vane extends a vane height H away from the second stage disk portion and each second stage vane has a first end positioned at a diameter D away from the central axis. The second stage turbine nozzle also includes a plurality of second stage throats defined between radially adjacent second stage vanes. Each second stage throat has a throat width W between radially adjacent second stage vanes. The second stage turbine nozzle also includes a coating on a sidewall of each second stage vane, wherein a surface roughness of the sidewall is between 125 and 200.
Abstract:
An annular backing plate for a diffuser in a centrifugal compressor comprises an inner diameter and an outer diameter disposed radially opposite the inner diameter. The backing plate also includes a first surface extending between the inner diameter and the outer diameter of the backing plate. A step is formed on the first surface proximate the inner diameter, wherein the step shifts a portion of the first surface encompassed by the step axially aft relative a portion of the first surface not encompassed by the step.
Abstract:
A thrust plate includes an annular-shaped body having a scalloped outer edge that forms a first circumference defined by a first diameter. The thrust plate further includes a plurality of cooling slots formed in a first surface of the body. The cooling slots are formed between each pair of adjacent scallops. A center of each cooling slot extends towards the center of the thrust plate at a common predetermined angle with respect to one another.
Abstract:
A ram air fan inlet shroud for a ram air fan assembly is provided. The ram air fan inlet shroud includes a shroud portion extending outwardly from a conical portion. The conical portion provides a transition between a central portion and an inner ram air fan hub interface portion. The conical portion includes a plurality of inner cooling slots having a slot arc length and spaced apart by a slot spacing angle. A ratio of the slot spacing angle to the slot arc length is between about 1.24 and 1.4. The ram air fan inlet shroud also includes a recessed portion located between the inner ram air fan hub interface portion and an outer ram air fan hub interface portion. The recessed portion includes a plurality of outer cooling holes.