Abstract:
This invention relates to a high temperature-resistant piston head. The piston head includes a first portion formed of a first material of heat-resistant steel alloy and the second portion is formed of a second a material of steel alloy that may be the same or may or different from the first material. The first and second portions are joined by a friction weld to form the assembled piston head. The heat-resistant steel alloy includes about 0.1 to about 0.5 wt % carbon, up to about 0.6 wt % manganese, about 4.0 to about 6.0 wt % chromium, about 0.45 to about 0.65 wt % molybdenum, up to about 0.5 wt % nickel and the balance iron and incidental impurities. In one form the second material includes about 0.30 to about 0.55 wt % carbon, about 0.4 to about 1.10 wt % manganese, about 0.40 to about 1.25 wt % chromium, about 0.15 to about 0.45 wt % molybdenum, up to about 0.4 wt % silicon, up to about 2 wt % Ni and greater than about 90 wt % iron.
Abstract:
An internal combustion engine component assembly including piston, wrist pin, and cylinder sleeve, all constructed of a matching carbon-carbon composite is disclosed. The piston is a two-piece assembly divided in crown and skirt, each fabricated individually to optimize the most desirable properties in the respective cylinder areas in which they operate. The crown is fabricated by placing the fiber and binder into a compression mold and pyrolizing(heating) the resulting preform at a high temperature in the range of 1500 to 2000 degrees C. to achieve high temperature strength, and high thermal conductivity that continue after machining to the finished crown part. The skirt, a separate piece, on the other hand is fabricated differently to seek higher lubricity and better wear resistance along the cylinder wall with lower thermal conductivity to minimize heat loss. The skirt preform is fabricated by wrapping the fiber around a mandrel and subsequently heating and pyrolizing at temperatures far less than the heat treatment temperature of the crown preform resulting in significant time and cost saving. The skirt precursor is machined and then assembled to the crown to complete the piston. The piston skirt, the wrist pin and the cylinder sleeve are also fabricated using similar composition matching techniques to minimize tolerances between these parts. All three of these parts are separately preformed on mandrels utilizing the same wrapping angles to equate wrap strength. Then, the resulting preforms of each are preheated and pyrolized at the same temperatures to almost similar elevated temperature strength and, most importantly, coefficients of thermal expansion. This technique permits the engine designer to reduce the clearance between these parts, thereby minimize blow by, reduce lubrication requirements, and increase engine horsepower.
Abstract:
A piston assembly for an internal combustion engine comprising an upper piston member, a piston skirt, and an insert which is fastened together. The insert is tapered and urges the piston skirt towards the upper piston member. The principle use is for light weight pistons having a skirt made of a lighter weight material, however any two piece piston assembly will benefit from this invention.
Abstract:
An improved reciprocating internal combustion engine has a plurality of engine pistons, which are fabricated from carbon--carbon composite materials, in operative association with an engine cylinder block, or an engine cylinder tube, or an engine cylinder jug, all of which are also fabricated from carbon--carbon composite materials.
Abstract:
The invention relates to a method for converting heat into work, a gaseous fuel being compressed and subsequently burnt and a drive means 2 being moved due to volumetric expansion generated as a result of combustion. In order to allow low-pollutant combustion, there is provision, according to the invention, for the compressed gaseous fuel to be burnt in a porous body 8.
Abstract:
A cooled ring carrier assembly for the piston of an internal combustion engine, comprising a metal-sheet cooling duct welded to a ring carrier. The cooling duct is press-fit into the inwardly-pointing surfaces of the ring carrier prior to welding. The angle between the inwardly pointing surface of the ring carrier, to which surface metal-sheet cooling duct is welded, and the metal-sheet cooling duct is smaller than 45.degree.. This allows the cooling duct to be press fit into the ring carrier rather than being shrunk in by temperature differences between the ring carrier and cooling duct.
Abstract:
A water-cooled, two-stroke crankcase compression internal combustion engine for powering a motor vehicle. The engine includes a piston, piston rings, and cylinder bore arrangement that are constructed to inhibit piston ring sticking by cooling the piston ring gaps by holding them against rotation and spraying fuel from a fuel injector toward the gap for cooling it. Overheating of the small end of the connecting rod is inhibited by surface treating portions of the piston to render them harder and less heat conductive. Scuffing of the piston, piston rings, and cylinder bore are reduced by surface treating the area of the head of the piston around the ring grooves so as to trap and retain lubricant. The surface treatment includes the steps of utilizing an acid wash to dissolve and remove silicon particles and subsequently alumitc treating the washed area.
Abstract:
An improved reciprocating internal combustion engine has a plurality of engine pistons, which are fabricated from carbon-carbon composite materials, in operative association with an engine cylinder block, or an engine cylinder tube, or an engine cylinder jug, all of which are also fabricated from carbon-carbon composite materials.
Abstract:
A piston with a cooling channel having a basic piston barrel made from forged steel and a box-shaped shaft, bosses and boss supports and connecting walls between the boss supports as well as a combustion trough. The piston increases the rigidity of the ring part. To accomplish this, the piston has a wall extending all around above the boss bores. A structural component is welded in between the wall and the piston head and limits the cooling channel. This design increases the rigidity of the ring part in pistons.
Abstract:
A cast piston having a metal insert that includes a cooling gallery and defines a piston ring groove. The piston insert includes an annular base having an annular cavity formed therein and an annular ring which extends radially outward from the base. A cast piston is fabricated by positioning the piston insert in a piston mold and casting a piston. After the piston is cast, the piston groove ring is machined in a portion of the annular ring and at least one channel is formed between the annular cavity and a bottom portion of the piston. In use, a cooling fluid is directed through the at least one channel and into the annular cavity.