公开(公告)号：US4233181A

公开(公告)日：1980-11-11

申请号：US43917

申请日：1979-05-30

申请人： Glen J. Goller ,  Richard D. Breault

发明人： Glen J. Goller ,  Richard D. Breault

IPC分类号： H01M4/88 ,  H01M4/04 ,  H01M4/96

CPC分类号： H01M4/8875 ,  H01M4/886 ,  H01M4/8882 ,  H01M4/8885 ,  H01M4/8896

摘要： A process for making dry carbon/polytetrafluoroethylene floc material, particularly useful in the manufacture of fuel cell electrodes, comprises of the steps of floccing a co-suspension of carbon particles and polytetrafluoroethylene particles, filtering excess liquids from the co-suspension, molding pellet shapes from the remaining wet floc solids without using significant pressure during the molding, drying the wet floc pellet shapes within the mold at temperatures no greater than about 150.degree. F., and removing the dry pellets from the mold.

摘要翻译： 特别可用于制造燃料电池电极的干碳/聚四氟乙烯絮体材料的制造方法包括以下步骤：将碳颗粒和聚四氟乙烯颗粒的共悬浮液絮凝，从共悬浮液过滤多余的液体， 从模具中的湿絮状固体中没有显着的压力，在不超过约150°F的温度下干燥模具内的湿絮丸颗粒形状，并从模具中除去干燥的颗粒。

公开(公告)号：US3972735A

公开(公告)日：1976-08-03

申请号：US565179

申请日：1975-04-04

申请人： Richard D. Breault

发明人： Richard D. Breault

IPC分类号： H01M4/96 ,  H01M13/02

CPC分类号： H01M4/96

摘要： A novel method for making an electrode for use in an electrochemical cell comprises forming a substrate by coating the fibers of a fibrous carbon paper with pyrolytic carbon, wet proofing the coated paper with a hydrophobic polymer, sintering the wet proofed paper, and applying a catalyst/hydrophobic polymer layer thereon.

摘要翻译： 用于制造用于电化学电池的电极的新方法包括通过用热解碳涂覆纤维状碳纸的纤维来形成基材，用疏水性聚合物对涂布纸进行湿式打样，烧结防湿纸以及施加催化剂 /疏水性聚合物层。

公开(公告)号：US20140295300A1

公开(公告)日：2014-10-02

申请号：US14353439

申请日：2011-10-25

申请人： Richard D. Breault ,  Kishore Kumar Tenneti ,  Sridhar V. Kanuri ,  Richard J. Rempe

发明人： Richard D. Breault ,  Kishore Kumar Tenneti ,  Sridhar V. Kanuri ,  Richard J. Rempe

IPC分类号： H01M8/04

CPC分类号： H01M8/04074 ,  H01M8/0221 ,  H01M8/0226 ,  H01M8/0258 ,  H01M8/0267

摘要： A composite plate (26) is formed in a mold (8) by placing one of two preforms (15, 23) of between about 80 wt.% and about 85 wt.% flake graphite, balance polymer binder, into the mold and disposing a coolant tube array (18) thereon, depositing a powder (21) of the flake/polymer around the tube array, placing a second preform on the powder and a mold plunger (27) on the second preform, heating the mold to the melting temperature of the polymer under a pressure of 625 psi (4311 kPa), cooling the mold to the solidification temperature of the polymer while still under pressure, cooling the mold further, disassembling the mold, and removing the composite plate. The composite plate has reactant gas flow field channels (31, 32) in major surfaces thereof, is devoid of any acid edge protection layer or film and is devoid of any acid impervious separator plate between either of the fuel cell reactant gas flow fields and the coolant tube array.

摘要翻译： 通过将两个预型件（15,23）中的一个放置在模具中并将大约80重量％至大约85重量％的片状石墨（平衡聚合物粘合剂）放置在模具中来形成复合板（26） 在其上沉积薄片/聚合物的粉末（21），围绕管阵列沉积第二预制件并在第二预型件上放置第二预型件和将模具加热至熔化 在625psi（4311kPa）的压力下聚合物的温度，在仍然处于压力下将模具冷却至聚合物的凝固温度，进一步冷却模具，拆卸模具，并除去复合板。 复合板在其主表面上具有反应气体流场通道（31,32），没有任何酸边缘保护层或膜，并且在燃料电池反应物气体流场和 冷却液管阵列。

公开(公告)号：US08492038B2

公开(公告)日：2013-07-23

申请号：US11718253

申请日：2004-12-29

申请人： Richard D. Breault ,  Carl Rohrbach, Jr.

发明人： Richard D. Breault ,  Carl Rohrbach, Jr.

IPC分类号： H01M8/04

CPC分类号： H01M8/04268 ,  H01M8/04007 ,  H01M8/04089 ,  H01M8/04231 ,  H01M8/0618 ,  H01M8/086

摘要： A fuel cell assembly (20) has an extended operational life, in part, because of unique startup and shutdown procedures used for operating the fuel cell assembly. In disclosed examples, a purge gas mixture of hydrogen and nitrogen includes less than 2% hydrogen for selectively purging portions of the assembly during a startup or shutdown procedure. In a disclosed example, the hydrogen-nitrogen mixture contains less than 0.1% hydrogen.

摘要翻译： 燃料电池组件（20）具有延长的使用寿命，部分原因是由于用于操作燃料电池组件的独特启动和关闭程序。 在所公开的实施例中，氢和氮的吹扫气体混合物包括小于2％的氢气，用于在启动或关闭过程期间选择性地吹扫组件的部分。 在公开的实施例中，氢 - 氮混合物含有小于0.1％的氢。

公开(公告)号：US08298725B2

公开(公告)日：2012-10-30

申请号：US12311483

申请日：2007-03-29

申请人： Richard D. Breault

发明人： Richard D. Breault

IPC分类号： H01M4/00

CPC分类号： D04H1/54 ,  D04H1/42 ,  D04H1/4242 ,  D04H1/542 ,  D04H1/64 ,  D04H1/732 ,  D21H13/16 ,  D21H13/22 ,  D21H13/50 ,  D21H17/07 ,  D21H27/30 ,  H01M8/023 ,  Y02P70/56

摘要： A method of making an electrochemical cell electrode substrate includes creating an aqueous or dry mixture of chopped carbon fibers, chopped cross-linkable resin fibers that are still fuseable after being formed into a felt, such as novolac, a temporary binder, such as polyvinyl alcohol fiber or powder, forming a non-woven felt from either an aqueous suspension of the aqueous mixture or an air suspension of the dry mixture, by a non-woven, wet-lay or dry-lay, respectively, felt forming process, a resin curing agent, such as hexamethylene tetramine may be included in the aqueous or dry mixture, or it may be coated onto the formed felt; pressing one or more layers of the formed felt for 1-5 minutes to a controlled thickness and a controlled porosity at a temperature at which the resin melts, cross-links and then cures, such as 150° C.-200° C.; and heat treating the pressed felt in a substantially inert atmosphere, first to 750° C.-1000° C. and then to 1000° C.-3000° C.

摘要翻译： 制造电化学电池电极基板的方法包括产生切碎的碳纤维的水性或干混合物，在形成毡之后仍然可熔的切断的可交联树脂纤维，例如酚醛清漆，临时粘合剂如聚乙烯醇 纤维或粉末，通过水分混合物的水性悬浮液或干燥混合物的空气悬浮液，分别通过无纺布，湿敷或干铺，分别形成无纺毡，毡成型工艺，树脂 固化剂如六亚甲基四胺可以包含在水或干混合物中，或者可以将其涂布到形成的毡上; 将一层或多层所形成的毡压制至受控的厚度，并在树脂熔化，交联，然后固化，例如150℃-2200℃的温度下控制孔隙率。 并在基本惰性的气氛中对压制毛毡进行热处理，首先至750℃-1000℃，然后至1000℃-3000℃

公开(公告)号：US20120028160A1

公开(公告)日：2012-02-02

申请号：US13142099

申请日：2009-06-18

申请人： Sridhar V. Kanuri ,  Richard D. Breault ,  Kishore kumar Tenneti ,  Ned E. Cipollini

发明人： Sridhar V. Kanuri ,  Richard D. Breault ,  Kishore kumar Tenneti ,  Ned E. Cipollini

IPC分类号： H01M8/04 ,  H01M2/08 ,  H01M8/24

CPC分类号： H01M8/086 ,  H01M8/0228 ,  H01M8/0284 ,  H01M8/0286 ,  Y02P70/56

摘要： A stack (10) of fuel cells (11) is provided with barriers (32) to prevent migration of a liquid electrolyte (such as phosphoric acid) out of the cells (11). The barrier (32) is secured within a step (34) defined within a land region (28) of a separator plate assembly (18) and extends from an edge (30) of the separator plate assembly (18) all or a portion of a distance between the edge (30) and a flow channel (24) defined within the separator plate assembly (18). The barrier (32) also extends away from the edge (30) a distance of between 0.051 and 2.0 millimeters (2 and 80 mils). The barrier (32) includes a hydrophobic, polymeric film (36), a pressure sensitive adhesive (38), as an assembly aid, and a fluoroelastomer bonding agent (40).

摘要翻译： 燃料电池（11）的堆叠（10）设置有阻挡层（32），以防止液体电解质（例如磷酸）从电池（11）中迁移。 隔板（32）固定在限定在分隔板组件（18）的平台区域（28）内的台阶（34）内，并从分隔板组件（18）的边缘（30）延伸，全部或一部分 所述边缘（30）和限定在所述分隔板组件（18）内的流动通道（24）之间的距离。 阻挡层（32）也从边缘（30）延伸出0.051和2.0毫米（2和80密耳）之间的距离。 阻挡层（32）包括疏水性聚合物膜（36），作为组合助剂的压敏粘合剂（38）和含氟弹性体粘合剂（40）。

公开(公告)号：US20110177419A1

公开(公告)日：2011-07-21

申请号：US12930633

申请日：2011-01-11

申请人： Warren L. Luoma ,  Robert P. Roche ,  Richard D. Breault ,  Sridhar V. Kanuri ,  Kishore Kumar Tenneti

发明人： Warren L. Luoma ,  Robert P. Roche ,  Richard D. Breault ,  Sridhar V. Kanuri ,  Kishore Kumar Tenneti

IPC分类号： H01M2/16 ,  H01M8/04 ,  H01M8/00

CPC分类号： H01M8/0221 ,  H01M8/0213 ,  H01M8/0226 ,  H01M8/0228

摘要： A fuel cell separator plate assembly (20, 20a) includes a separator layer (22, 22a) and one or more reactant flow field layers (24, 24a, 26, 26a) comprising graphite flakes and a thermoplastic, hydrophobic resin which secures flow field layers on opposite sides of the separator layer. In another example, a separator plate assembly (20a) comprises a monolithic structure in which the separator portion (22a) and the flow field portions (24a, 26a) are all formed in a single piece of the same material. A method heats thermoplastic resin to its point of complete melting, then cools to its point where melting begins, increasing both electric and thermal conductivity. Methods include bonding under higher pressure than previously used, about 800 psi, or under pressures about 750 psi.

摘要翻译： 燃料电池分离器板组件（20,20a）包括隔离层（22,22a）和一个或多个包含石墨薄片和热塑性疏水性树脂的反应物流场层（24,24,26,26a），其确保流场 分层的相对侧上的层。 在另一示例中，分离板组件（20a）包括整体结构，其中分离器部分（22a）和流场部分（24a，26a）全部以同一材料形成。 一种方法将热塑性树脂加热至其完全熔化点，然后冷却至熔点开始点，增加电导率和导热性。 方法包括在比以前使用的更高的压力下粘合，约800psi，或在约750psi的压力下。

公开(公告)号：US20100189990A1

公开(公告)日：2010-07-29

申请号：US12671071

申请日：2007-09-19

申请人： Richard D. Breault

发明人： Richard D. Breault

IPC分类号： H01M4/58 ,  B32B5/16 ,  B32B5/18 ,  B32B5/02 ,  H01M4/36 ,  B05D3/00

CPC分类号： H01M8/0243 ,  H01M4/8807 ,  H01M8/0234 ,  H01M8/086 ,  H01M2008/1095 ,  Y02P70/56 ,  Y10T428/249964 ,  Y10T428/25

摘要： An electrode substrate is disclosed that includes a plane and a through-plane direction. First and second carbon fibers are respectively arranged in the plane and through-plane direction. The substrate includes a thickness in the through-plane direction and the second fiber has a length less than the thickness. The first carbon fiber has a length greater than the thickness. In one example method of manufacturing the example substrate, PAN-based carbon fibers are blended with meso-phase pitch-based carbon fibers. A resin is applied to a non-woven felt constructed from the carbon fibers. The felt and resin are heated to a desired temperature to achieve a desired through-plane thermal conductivity.

摘要翻译： 公开了一种包括平面和通过平面方向的电极基底。 第一和第二碳纤维分别布置在平面和平面方向上。 基板包括贯穿平面方向的厚度，第二光纤的长度小于厚度。 第一碳纤维的长度大于厚度。 在制造实施例基材的一个示例性方法中，PAN基碳纤维与内相级沥青基碳纤维共混。 将树脂施加到由碳纤维构成的无纺布上。 将毡和树脂加热到所需的温度以达到所需的通过平面的热导率。

公开(公告)号：US20090325033A1

公开(公告)日：2009-12-31

申请号：US12311592

申请日：2006-10-27

申请人： Richard D. Breault

发明人： Richard D. Breault

IPC分类号： H01M2/02

CPC分类号： H01M8/086 ,  H01M8/023 ,  H01M8/04067 ,  H01M8/04283

摘要： A fuel cell (8a) having a matrix (11) for containing phosphoric acid (or other liquid) electrolyte with an anode catalyst (12) on one side and a cathode catalyst (13) on the other side includes an anode substrate (16a) in contact with the anode catalyst and a cathode substrate (17a) in contact with the cathode catalyst, the anode substrate being thicker than the cathode substrate by a ratio of between 1.75 to 1.0 and 3.0 to 1.0. Non-porous, hydrophobic separator plate assemblies (19) provide fuel flow channels (20) and oxidant flow channels (21) as well as demarcating the fuel cells.

摘要翻译： 具有用于在一侧含有阳极催化剂（12）的磷酸（或其他液体）电解质的基体（11）和另一侧的阴极催化剂（13）的燃料电池（8a）包括阳极基板（16a） 与阴极催化剂接触的阳极催化剂和与阴极催化剂接触的阴极基板（17a），阳极基板比阴极基板厚1.75〜1.0和3.0〜1.0。 无孔疏水分离器板组件（19）提供燃料流动通道（20）和氧化剂流动通道（21）以及分界燃料电池。

公开(公告)号：US07108937B2

公开(公告)日：2006-09-19

申请号：US10687010

申请日：2003-10-16

申请人： Richard D. Breault

发明人： Richard D. Breault

IPC分类号： H01M2/08

CPC分类号： H01M8/247 ,  H01M8/04029 ,  H01M8/04253 ,  H01M8/2485 ,  H01M2008/1095

摘要： The reactant gas manifolds (12–15) of a PEM fuel cell are modified to provide insulated manifolds (14a) having inner and outer walls (30, 31) closed off by a peripheral wall (35) to provide a chamber (36) which may be filled with a vacuum, a low thermal conductivity gas, a VIP (59) or a GFP (63). Single walled manifolds (14d, 14e) may have VIPs or GFPs inside or outside thereof. An insulation panel (40) similarly has inner and outer walls (42, 43) closed with a peripheral wall (45) so as to form a chamber (46) that may contain a vacuum, a low thermal conductivity gas, a VIP or a GFP. The tie rods 9a may be recessed 50 into the pressure plate 11a of the fuel cell stack to allow a flush surface for the insulation panel 40.

摘要翻译： PEM燃料电池的反应气体歧管（12-15）被修改以提供绝缘歧管（14a），其具有由周壁（35）封闭的内壁和外壁（30,31）以提供腔室（36） 其可以填充真空，低热导率气体，VIP（59）或GFP（63）。 单壁歧管（14d，14e）可以在其内部或外部具有VIP或GFP。 绝缘板（40）类似地具有用周壁（45）封闭的内壁和外壁（42,43），以形成可包含真空的室（46），低导热气体，VIP或 GFP。 拉杆9a可以凹入50到燃料电池堆的压力板11a中以允许用于绝缘板40的平齐表面。