公开(公告)号：US20160340261A1

公开(公告)日：2016-11-24

申请号：US14715497

申请日：2015-05-18

Applicant: Solidia Technologies, Inc. ,  Asahi Kasei Construction Materials Corporation

Inventor： Vahit Atakan ,  Sadananda Sahu ,  Hirotaka Takase ,  Takayuki Kamata ,  Katsuhiko Kanno ,  Yoshihito Fukasawa ,  Omkar Deo ,  David Vuong

IPC: C04B38/00 ,  B28B1/50 ,  C04B38/02

CPC classification number: B28B1/50 ,  C04B28/188 ,  Y02P40/18 ,  C04B14/043 ,  C04B22/04 ,  C04B38/0051 ,  C04B40/0231 ,  C04B40/024 ,  C04B38/0054 ,  C04B38/02

Abstract: An aerated composite material produced from carbonatable calcium silicate compositions (carbonation cured AAC) that has a compressive strength equivalent to autoclaved aerated concrete (ordinary AAC) at substantially the same density and a process of production of the same are provided. The composite material of the present invention comprises: a plurality of bonding elements, each including a core comprising calcium silicate, a first layer which partially or fully surrounds the core and is rich in SiO2, and a second layer which partially or fully surrounds the first layer and is rich in CaCO3; a plurality of filler particles having their particle sizes ranging from 0.1 μm to 1000 μm; and a plurality of voids; wherein the plurality of bonding elements and plurality of filler particles together form a bonding matrix and are substantially evenly dispersed in the matrix and bonded together, the plurality of voids are bubble-shaped and/or interconnected channels, a pore volume with a radius of 0.004 μm to 10.0 μm in the plurality of voids is 0.30 ml/composite material 1 g or less, and a estimated compressive strength expressed by the following formula (1): estimated compressive strength (absolute dry density=0.50)=compressive strength×(0.50÷absolute dry density)2 is 2.0 N/mm2 or greater.

Abstract translation: 提供了一种由具有与基本相同密度的高压消毒加气混凝土（普通AAC）相当的抗压强度的碳酸钙硅酸盐组合物（碳化固化AAC）生产的充气复合材料及其生产方法。 本发明的复合材料包括：多个结合元件，每个结合元件包括一个包含硅酸钙的芯，第一层，其部分或完全包围该芯并且富含SiO 2;以及第二层，其部分地或完全地围绕第一 层，富含CaCO3; 多个粒径为0.1μm〜1000μm的填料粒子; 和多个空隙; 其中所述多个接合元件和多个填料颗粒一起形成接合基质并且基本均匀地分散在基质中并结合在一起，所述多个空隙是气泡形和/或互连通道，半径为0.004的孔体积 在多个空隙中的微米至10.0μm为0.30ml /复合材料1g或以下，由下式（1）表示的估计抗压强度：估计的抗压强度（绝对干密度= 0.50）=抗压强度×（0.50 ÷绝对干密度）2为2.0N / mm2以上。

公开(公告)号：US20230382792A1

公开(公告)日：2023-11-30

申请号：US18233076

申请日：2023-08-11

Applicant: Solidia Technologies, Inc.

Inventor： Vahit Atakan ,  Sadananda Sahu ,  Mario Jorge Davidson ,  Alexander Wren Pelham-Webb ,  Ahmet Cuneyt Tas ,  Deepak Ravikumar ,  Jitendra Arunchandra Jain

IPC: C04B7/345 ,  C04B14/04 ,  C04B7/32 ,  C04B7/02

CPC classification number: C04B7/3453 ,  C04B7/02 ,  C04B7/323 ,  C04B14/04

Abstract: A method of making a carbonated supplementary cementitious material is described that includes: selecting a raw material; reacting the raw material to form a synthetic formulation that can undergo a carbonation reaction; reacting the synthetic formulation with CO2 in the presence of water to form a carbonated supplemental cementitious material comprising calcium silicate and amorphous silica; subjecting the supplemental cementitious material to one or more of deagglomeration and grinding to produce a particle size distribution having a d10 of 1-5 μm and a d50 of 8-15 μm.

公开(公告)号：US20230339814A1

公开(公告)日：2023-10-26

申请号：US18216368

申请日：2023-06-29

Applicant: Solidia Technologies, Inc.

Inventor： Vahit Atakan ,  Sean Quinn ,  Sadananda Sahu ,  Ahmet Cuneyt Tas

IPC: C04B28/18 ,  C04B28/00 ,  C01B33/26 ,  C04B7/345 ,  C04B7/12 ,  C04B14/04

CPC classification number: C04B28/188 ,  C04B28/006 ,  C01B33/26 ,  C04B7/345 ,  C04B7/12 ,  C04B14/041 ,  C04B14/043 ,  C04B28/18 ,  Y02P40/18 ,  Y02P40/10

Abstract: Synthetic pozzolans are produced using local materials to provide a cementitious material that is uniform in chemistry and properties independent of the location where the materials are obtained. Two methods of production are described. One is a high temperature process in which materials are processed in a semi-molten or molten state. The second process is a low temperature aqueous process.

公开(公告)号：US11731906B2

公开(公告)日：2023-08-22

申请号：US16854367

申请日：2020-04-21

Applicant: Solidia Technologies, Inc.

Inventor： Vahit Atakan ,  Sean Quinn ,  Sadananda Sahu ,  Ahmet Cuneyt Tas

IPC: C04B28/06 ,  C04B28/00 ,  C04B28/18 ,  C01B33/26 ,  C04B7/345 ,  C04B7/12 ,  C04B14/04 ,  C04B7/00 ,  C04B7/34 ,  C04B32/00 ,  C04B7/32 ,  C04B7/36 ,  C04B9/11 ,  C04B11/28

CPC classification number: C04B28/188 ,  C01B33/26 ,  C04B7/12 ,  C04B7/345 ,  C04B14/041 ,  C04B14/043 ,  C04B28/006 ,  C04B28/18 ,  Y02P40/10 ,  Y02P40/18 ,  C04B7/345 ,  C04B7/428

Abstract: Synthetic pozzolans are produced using local materials to provide a cementitious material that is uniform in chemistry and properties independent of the location where the materials are obtained. Two methods of production are described. One is a high temperature process in which materials are processed in a semi-molten or molten state. The second process is a low temperature aqueous process.

公开(公告)号：US11518715B2

公开(公告)日：2022-12-06

申请号：US16197961

申请日：2018-11-21

Applicant: SOLIDIA TECHNOLOGIES, INC.

Inventor： Guillaume Pommier ,  Gilles Lecomte ,  Bruno Huet ,  Martin Mosquet ,  Vincent Meyer ,  Sadananda Sahu ,  Ahmet Cuneyt Tas ,  Deepak Ravikumar ,  Jason Elizan Bryant ,  Anuj Seth

IPC: C04B28/18 ,  C04B24/08 ,  C04B40/02 ,  B32B13/04 ,  C04B24/42 ,  C04B111/27 ,  C04B111/20

Abstract: Calcium silicate-based cements and concretes are disclosed, which result in concrete compositions that have an increased durability. A cement product includes a plurality of particles of a carbonatable calcium silicate cement and a hydrophobic organic acid, or a salt thereof, or a silane, or a polysiloxane.

公开(公告)号：US20220267208A1

公开(公告)日：2022-08-25

申请号：US17675777

申请日：2022-02-18

Applicant: Solidia Technologies, Inc.

Inventor： Vahit Atakan ,  Sadananda Sahu ,  Mario Jorge Davidson ,  Alexander Wren Pelham-Webb ,  Ahmet Cuneyt Tas ,  Deepak Ravikumar ,  Jitendra Arunchandra Jain

IPC: C04B7/345 ,  C04B7/02 ,  C04B7/32 ,  C04B14/04

Abstract: A method of making a supplementary cementitious material is described that includes: forming a slurry comprising water and a carbonatable material powder, wherein a weight ratio of water to the carbonatable material powder is at least 1; and flowing a gas comprising carbon dioxide into the slurry for 0.5 to 24 hours while maintaining the slurry at a temperature of 1° C. to 99° C. to form a carbonated slurry comprising CaCO3 and amorphous silica. A method of forming cement or concrete using the supplemental cementitious material is also described.

公开(公告)号：US20210107834A1

公开(公告)日：2021-04-15

申请号：US17067149

申请日：2020-10-09

Applicant: Solidia Technologies, Inc.

Inventor： Anuj Seth ,  Jitendra Arunchandra Jain ,  Yussuf Sultan Ali ,  Matthew David Sulik ,  Dishen Patel ,  Makar Makram Ibrahim

IPC: C04B28/08 ,  C04B14/06 ,  C04B14/26 ,  C04B40/02 ,  C04B38/10 ,  B28B17/02

Abstract: A method of producing a carbonated composite material is described that includes: providing a carbonatable cementitious material in particulate form; mixing the carbonatable cementitious material with water to produce a mix; forming a predetermined shape with the mix, wherein the predetermined shape has an initial pore structure containing an initial pore solution having a first pH; pre-conditioning the predetermined shape to remove a predetermined amount of the water from the predetermined shape to produce a pre-conditioned shape; carbonating the pre-conditioned shape in an environment comprising carbon dioxide to produce a modified pore structure containing a modified pore solution having and a second pH, wherein the difference between the first pH and the second pH is represented by a ΔpH, and the ΔpH is 1.0 or less, 0.75 or less, 0.5 or less, 0.25 or less, or about 0.0. A calcium silicate composition including solid components and liquid components having improved pore solution pH stability is also disclosed.

公开(公告)号：US20200247717A1

公开(公告)日：2020-08-06

申请号：US16854367

申请日：2020-04-21

Applicant: Solidia Technologies, Inc.

Inventor： Vahit Atakan ,  Sean Quinn ,  Sadananda Sahu ,  Ahmet Cuneyt Tas

IPC: C04B28/18 ,  C04B7/12 ,  C04B7/345 ,  C01B33/26 ,  C04B28/00 ,  C04B14/04

Abstract: Synthetic pozzolans are produced using local materials to provide a cementitious material that is uniform in chemistry and properties independent of the location where the materials are obtained. Two methods of production are described. One is a high temperature process in which materials are processed in a semi-molten or molten state. The second process is a low temperature aqueous process.

公开(公告)号：US20190256416A1

公开(公告)日：2019-08-22

申请号：US16283080

申请日：2019-02-22

Applicant: Solidia Technologies, Inc.

Inventor： Vahit Atakan

IPC: C04B9/06 ,  C04B24/04 ,  C04B28/04 ,  C04B28/24 ,  C04B40/02

Abstract: A method of curing a low Ca/Mg cement composition is described that includes providing a predetermined quantity of the low Ca/Mg cement composition in uncured form; and reacting the uncured low Ca/Mg cement composition with a reagent chemical for a time sufficient to cure said cementitious material, wherein said reagent chemical is a compound synthesized from CO2 and comprises dicarboxylic acids, tricarboxylic acids, or alpha-hydroxycarboxylic acids.

公开(公告)号：US20190256415A1

公开(公告)日：2019-08-22

申请号：US16283460

申请日：2019-02-22

Applicant: Solidia Technologies Inc.

Inventor： Jitendra Jain ,  Anuj Seth ,  Vahit Atakan ,  Ahmet Cuneyt Tas ,  Sadanada Sahu

IPC: C04B7/02 ,  C04B40/02 ,  C04B40/00 ,  C04B28/02 ,  C04B28/08 ,  C04B14/04 ,  C04B14/34 ,  C04B14/30

Abstract: The invention provides methods and compositions that prevent, mitigate or delay the onset of corrosion of iron or steel (e.g., plain carbon steel) components used as reinforcement or otherwise at least partially embedded in carbonated concrete composite materials and objects based on carbonatable calcium silicate cement.