METHODS OF FORMING HARDFACING MATERIALS INCLUDING PCD PARTICLES, AND WELDING RODS INCLUDING SUCH PCD PARTICLES
    62.
    发明申请
    METHODS OF FORMING HARDFACING MATERIALS INCLUDING PCD PARTICLES, AND WELDING RODS INCLUDING SUCH PCD PARTICLES 有权
    包括PCD颗粒在内的形成硬化材料的方法和包括这种PCD颗粒的焊接层

    公开(公告)号:US20120056022A1

    公开(公告)日:2012-03-08

    申请号:US13297040

    申请日:2011-11-15

    IPC分类号: B02C11/08 B23K35/22

    摘要: Hardfacing materials include particles of polycrystalline diamond (PCD) material embedded within a matrix material. The PCD particles comprise a plurality of inter-bonded diamond grains. Material compositions and structures used to apply a hardfacing material to an earth-boring tool (e.g., welding rods) include PCD particles. Earth-boring tools include a hardfacing material comprising PCD particles embedded within a matrix material on at least a portion of a surface of a body of the tools. Methods of forming a hardfacing material include subjecting diamond grains to elevated temperatures and pressures to diamond-to-diamond bonds between the diamond grains and form a PCD material. The PCD material is broken down to form PCD particles that include a plurality of inter-bonded diamond grains. Methods of hardfacing tools include bonding PCD particles to surfaces of the tools using a metal matrix material.

    摘要翻译: 表面材料包括嵌入基质材料中的多晶金刚石(PCD)材料颗粒。 PCD颗粒包括多个相互结合的金刚石晶粒。 用于将表面硬化材料施加到钻孔工具(例如焊条)上的材料组成和结构包括PCD颗粒。 钻孔工具包括硬化材料,其包含嵌入在基体材料中的工具主体表面的至少一部分上的PCD颗粒。 形成表面硬化材料的方法包括对金刚石晶粒进行金刚石晶粒之间的金刚石 - 金刚石键的升高温度和压力,并形成PCD材料。 PCD材料被分解以形成包括多个相互结合的金刚石晶粒的PCD颗粒。 硬化工具的方法包括使用金属基质材料将PCD颗粒粘合到工具的表面上。

    CUTTING ELEMENT AND METHOD OF FORMING THEREOF
    63.
    发明申请
    CUTTING ELEMENT AND METHOD OF FORMING THEREOF 审中-公开
    切割元件及其形成方法

    公开(公告)号:US20110073379A1

    公开(公告)日:2011-03-31

    申请号:US12890415

    申请日:2010-09-24

    IPC分类号: E21B10/36

    CPC分类号: E21B10/5735 E21B10/573

    摘要: A cutting element comprising a substrate having an upper surface, a rear surface spaced apart from the upper surface, and a side surface connected to the rear surface and upper surface. The cutting element further includes a superabrasive layer comprising a rear surface, an upper surface, and a side surface connected to and extending between the rear surface and upper surface, wherein the rear surface of the superabrasive layer overlies the upper surface of the substrate. The cutting element is also formed to include a jacket overlying the side surface of the substrate and abutting a portion of the rear surface of the superabrasive layer, wherein the jacket comprises a flange extending along a portion of the side surface of the superabrasive layer.

    摘要翻译: 一种切割元件,包括具有上表面的基板,与上表面间隔开的后表面,以及连接到后表面和上表面的侧表面。 切割元件还包括超磨料层,其包括后表面,上表面和连接到后表面和上表面之间并在后表面和上表面之间延伸的侧表面,其中超级磨料层的后表面覆盖在基底的上表面上。 切割元件还形成为包括覆盖在基底的侧表面上且与超级磨料层的后表面的一部分邻接的护套,其中护套包括沿着超级磨料层的侧表面的一部分延伸的凸缘。

    Abrasive-impregnated cutting structure having anisotropic wear resistance and drag bit including same
    65.
    发明授权
    Abrasive-impregnated cutting structure having anisotropic wear resistance and drag bit including same 有权
    具有各向异性耐磨性的磨料浸渍切割结构和包括其的阻力钻头

    公开(公告)号:US07497280B2

    公开(公告)日:2009-03-03

    申请号:US11044782

    申请日:2005-01-27

    IPC分类号: E21B10/46

    CPC分类号: E21B10/54 B33Y80/00 E21B10/46

    摘要: An abrasive-impregnated cutting structure for use in drilling a subterranean formation is disclosed. The abrasive-impregnated cutting structure may comprise a plurality of abrasive particles dispersed within a substantially continuous matrix, wherein the abrasive-impregnated cutting structure exhibits an anisotropic wear resistance. One or more of the amount, average size, composition, properties, shape, quality, strength, and concentration of the abrasive particles may vary within the abrasive-impregnated cutting structure. Anisotropic wear resistance may relate to a selected direction, such as, for example, one or more of an expected direction of engagement of the abrasive-impregnated cutting structure with the subterranean formation and an anticipated wear direction. Anisotropic wear resistance of an abrasive-impregnated cutting structure may be configured for forming or retaining a formation-engaging leading edge thereof. A rotary drag bit including at least one abrasive-impregnated cutting structure is disclosed.

    摘要翻译: 公开了一种用于钻探地下地层的磨料浸渍切割结构。 磨料浸渍的切割结构可以包括分散在基本上连续的基质中的多个磨料颗粒,其中磨料浸渍的切割结构呈现各向异性的耐磨性。 磨料颗粒的数量,平均尺寸,组成,性能,形状,质量,强度和浓度中的一种或多种可以在磨料浸渍的切割结构内变化。 各向异性耐磨性可以涉及所选择的方向,例如,磨料浸渍的切割结构与地层的预期接合方向中的一个或多个以及预期的磨损方向。 磨料浸渍的切割结构的各向异性耐磨性可以被构造成用于形成或保持其与地层接合的前缘。 公开了一种包括至少一个磨料浸渍的切割结构的旋转牵引钻头。

    Superabrasive cutting elements with cutting edge geometry having enhanced durability, method of producing same, and drill bits so equipped
    66.
    发明授权
    Superabrasive cutting elements with cutting edge geometry having enhanced durability, method of producing same, and drill bits so equipped 有权
    具有切削刃几何形状的超级磨料切削元件具有增强的耐久性,其制造方法以及如此设备的钻头

    公开(公告)号:US06935444B2

    公开(公告)日:2005-08-30

    申请号:US10373160

    申请日:2003-02-24

    CPC分类号: E21B10/567

    摘要: A superabrasive cutting element including a diamond or other superabrasive material table having a peripheral cutting edge defined by at least two adjacent chamfers having an arcuate surface substantially tangent to each of the at least two chamfers interposed therebetween. Methods of producing such superabrasive cutting elements and drill bits equipped with such superabrasive cutting elements are also disclosed.

    摘要翻译: 一种超研磨切割元件,包括金刚石或其它超级磨料材料台,其具有由至少两个相邻倒角限定的周边切削刃,所述外周切削刃具有与插入其中的所述至少两个倒角中的每一个基本相切的弓形表面。 还公开了生产这种超研磨切割元件的方法和配备有这种超级磨料切割元件的钻头。

    Cutting element with controlled superabrasive contact area, drill bits so equipped
    70.
    发明授权
    Cutting element with controlled superabrasive contact area, drill bits so equipped 失效
    切割元件具有受控的超级磨料接触面积,钻头如此配备

    公开(公告)号:US06202771B1

    公开(公告)日:2001-03-20

    申请号:US08935931

    申请日:1997-09-23

    IPC分类号: E21B1046

    CPC分类号: E21B10/5735

    摘要: Cutting elements providing a relatively constant superabrasive area in contact with the formation responsive to weight on bit during a substantial portion of the useful life of a circular cutting face cutting element or other cutting element exhibiting a non-linear cutting edge, for example, from about 5% diametrical wear to in excess of about 30% diametrical wear in the case of a circular cutting element, measured across the cutting face. The superabrasive table of the cutting element is configured, internally, externally, or both, to vary in depth radially and laterally, as required, so that an increase in width of the contact or wear flat area with the formation and the variation in table depth as the cutting element wears, are substantially offsetting. The rate of penetration of a drill bit so equipped may thus be maintained at a desirable magnitude without a substantial increase in weight on bit as the cutting element wears, since the superabrasive contact area is maintained relatively constant.

    摘要翻译: 在圆形切割面切割元件或其他显示非线性切割边缘的切割元件的大部分使用寿命期间,响应于钻头上的重量,提供与地层接触的相对恒定的超研磨区域的切割元件,例如从约 在切割面上测量的圆形切割元件的情况下,5%的直径磨损超过约30%的直径磨损。 切割元件的超级磨床在内部,外部或两者上配置,以根据需要在径向和横向上进行深度变化,使得接触的宽度增加或者与地层的平坦区域的磨损以及台面深度的变化 当切割元件磨损时,基本上是偏移的。 因此,由于超级磨料接触面积保持相对恒定,所以如此装备的钻头的穿透速度可以保持在期望的幅度,而不会随着切削元件磨损而在钻头上的重量显着增加。