摘要:
A method of operating a shaft furnace includes inserting a mixture including anthracite coal and coke into a cavity defined by the furnace, and disposing a metal feedstock within the cavity. The method includes injecting natural gas at a natural gas flow rate and a first quantity of oxygen gas at a first oxygen gas flow rate into the cavity simultaneously through at least one burner. The method also includes driving a second quantity of oxygen gas at a supersonic oxygen gas flow rate into the cavity through at least one lance, wherein the supersonic oxygen gas flow rate is greater than the first oxygen gas flow rate. The method also includes combusting the mixture within the cavity to produce a stack gas, melting the metal feedstock to produce a melted metal material, and monitoring the stack gas to thereby operate the shaft furnace. A shaft furnace is also disclosed.
摘要:
An indirect-heat thermal processor for processing bulk solids includes a housing including an inlet for receiving the bulk solids and an outlet for discharging the bulk solids and a plurality of heat transfer plate assemblies disposed between the inlet and the outlet and arranged in spaced relationship for the flow of the bulk solids that flow from the inlet, between the heat transfer plate assemblies, to the outlet. The heat transfer plate assemblies include a heat spreader, a heating element disposed adjacent the heat spreader, a temperature detection device spaced from the heating element and disposed adjacent the heat spreader, covers disposed on opposing sides of the heat spreader, the heating element, and the temperature detection device to provide a sandwiched assembly in which the heat spreader, the heating element, and the temperature detection device are sandwiched between the covers, heating element couplings coupled to the heating element and extending from the sandwiched assembly for controlling the heating element, and a connector coupled to the temperature detection device and extending from the sandwiched assembly for monitoring a temperature at the temperature detection device.
摘要:
The present invention relates to a method for measuring the liquid-metal surface level (13) and the slag surface level (14) in the crucible (1) of a metallurgical shaft furnace comprising the following steps: measuring, at one or more points on the external wall (2) of the crucible, the following variables: the circumferential strain in said external wall (2) by means of a number of strain-gauge sensors (6) fixed to the armor (4) of the external wall (2) of the crucible; and the temperature of said external wall (2) by means of one or more temperature sensors (7) fixed to the armor (4) of the external wall (2) of the crucible; introducing said variables measured at a number of points on the external wall of the crucible into the general equation governing circumferential strain, the solution of which is analytical, and which contains two unknowns, the liquid metal level and the overall liquid metal/slag level, considering set parameters; and solving said equation and obtaining an analytical solution giving the liquid metal surface level (13) and the slag surface level (14) in the crucible (1).
摘要:
The invention relates to a device for determining the topography of the burden surface in a shaft furnace (10), the device comprising a radar device (20) that scans the burden surface (18) and has an antenna device (22) arranged in the area of a furnace cover (13), the antenna device being arranged on an axis of rotation (24) that is inclined in relation to a vertical axis (15) of the shaft furnace at an angle of inclination a and being rotatable about the axis of rotation by means of a drive device in such a manner that a radar fan beam (28) formed by the emitted radar radiation of the antenna device is incident upon the burden surface along a profile line p and sweeps across the burden surface as the antenna device rotates.
摘要:
Methods for substantially improving the stability of a melting furnace system including bushings and cooling apparatus for converting molten mineral material to continuous fibers is disclosed. Apparatus and methods for maintaining the molten material throughput and the electrical power load on fiberizing bushings substantially constant are disclosed. The orifice plate, with or without tips or nozzles, is subjected to a more rapid rate of heat removal after the bushing breaks out than it did while the bushing was in a desired fiberizing mode. Apparatus for blowing cooling air upward onto the orifice plate during the time the bushing is breaking out and/or hanging to provide additional cooling is disclosed along with optional additional or alternative apparatus to use for optional additional or alternative cooling is also disclosed.
摘要:
A process for smelting metallic raw materials in a shaft furnace having beds of metallic raw material and coke comprises injecting concurrently into the shaft furnace (1) a mixture of flue gases and oxygen at a subsonic velocity and (2) preheated oxygen at supersonic velocity wherein the supersonic velocity oxygen is injected into the coke bed.
摘要:
A method is disclosed for melting copper without incorporating unwanted oxygen and/or hydrogen into the copper by effectively controlling the burners used to melt the copper within desired fuel/air ratio operating limits by employing a special fuel/air mixture sampling and control system.
摘要:
The present invention pertains to a plumb bob device for determining the bed height of bulk material in a shaft furnace. The winding drum 1 for unwidning and rewinding a cable 5 or a chain with a plumb bob 6 suspended at its end is driven by a hydraulic motor 3. A displacement transducer 9 is driven by the shaft of the winding drum 1. The motor for driving the winding drum 1 is a so-called low-speed hydraulic motor 3. The displacement transducer 9 sends a signal associated with the actual measured depth to a pressure-proportional valve 10 directly, i.e., without an electrical control device. This valve presets a plumb bob holding pressure associated with the actual depth for the hydraulic motor 3.
摘要:
A method and a device for monitoring combustion conditions in a metallurgical furnace which is effective and simple in structure and can provide a wide monitoring range of high accuracy. The combustion conditions in the furnace are monitored by a probe lying oblique to the axis of the blow pipe. Toward this end, the probe is inserted into the furnace through a tuyere. The tuyere has a through opening admitting the probe and allows the probe in an orientation oblique to the radii of the blow pipe.
摘要:
A furnace probe is introduced transversely into a furnace through a support block and a sealing packing. In order to reduce the influence of distortions on the packing and support elements, a carriage is slidably mounted along a frame and is provided with at least one stirrup mounted thereon so as to be pivotable about a horizontal axis at right angles to the direction of a device for gripping the probe and driving it in the probe insertion direction when the carriage is moved in the direction of the furnace.