Laser-based droplet array jetting of high viscous materials

    公开(公告)号:US11548212B2

    公开(公告)日:2023-01-10

    申请号:US17305747

    申请日:2021-07-14

    Abstract: Laser jetting of droplets of a viscous material, such as an ink, is performed by coating a layer of ink on a mesh-like transport screen, with the ink being retained within spaces of the mesh-like transport screen. The ink-coated mesh-like transport screen is conveyed to a working area and a laser beam is used to heat the ink within the spaces of the mesh-like transport screen, thereby causing ink droplets to be jetted from the spaces of the mesh-like transport screen. Structures are formed on a receiving substrate arranged near the working area by jetting the ink droplets, either in an aggregation or sequentially, across a gap from the mesh-like transport screen to the receiving substrate and displacing the mesh-like transport screen and the laser beam relative to one another at times between the jetting of the droplets, or by directly printing ink droplets onto the receiving substrate.

    KIT AND SYSTEM FOR LASER-INDUCED MATERIAL DISPENSING

    公开(公告)号:US20220401993A1

    公开(公告)日:2022-12-22

    申请号:US17815872

    申请日:2022-07-28

    Inventor: Michael ZENOU

    Abstract: The laser-induced dispensing system includes a cartridge assembly having a supply reel for supplying a foil having a light transmissive layer wound around the supply reel, and a take-up reel for taking up the foil. There is provided a coating device for coating the foil by a donor material during a motion of the foil. The laser-induced dispensing system also includes an irradiation head having optics configured for focusing a laser beam. Additionally, a controller, for controlling the cartridge assembly to establish motion of the foil, and the optics to focus the laser beam onto the foil at a location downstream of the outlet of the coating device so as to release droplets of the donor material from the foil is provided.

    METHODS FOR ADDITIVE-ABLATIVE FABRICATION

    公开(公告)号:US20220339885A1

    公开(公告)日:2022-10-27

    申请号:US17811998

    申请日:2022-07-12

    Abstract: A method of solid free-form fabrication (SFF) includes receiving SFF data collectively pertaining to a three-dimensional shape of the object and comprising a plurality of slice data each defining a layer of the object. The method further includes dispensing a building material containing a solvent, drying the building material so as to remove at least some of the solvent from the building material and leveling the building material. The method further includes selectively ablating the building material, for at least several of the multiple layers, according to the slice data corresponding to the layer, and dispensing at least one additional building material onto the building material to fill vacant regions formed in the multiple layers by the selective ablation. A resolution of the dispensing of the additional building material may be less than a resolution of the selective ablation.

    Methods for negative 3D printing machine at high resolution

    公开(公告)号:US11207830B2

    公开(公告)日:2021-12-28

    申请号:US17248220

    申请日:2021-01-14

    Abstract: Methods and apparatus for the fabrication of solid three-dimensional objects from liquid polymerizable materials at high resolution. A material is coated on a film non-digitally, excess material is removed digitally, by laser, leaving an image of a layer to be printed, and the image is then engaged with existing portions of an object being fabricated and exposed to a non-digital UV curing light source. Since the only part of the process that is digital is the material removal, and this part is done by laser, the speed of printing and the robustness of the manufacturing process is improved significantly over conventional additive or 3D fabrication techniques.

    Leveling system for 3D printer
    86.
    发明授权

    公开(公告)号:US10919224B2

    公开(公告)日:2021-02-16

    申请号:US16509121

    申请日:2019-07-11

    Abstract: A leveling system for a 3D printing system for laser dispensing includes inner and outer frames, each supported at its corners by respective actuators of first and second sets of actuators. The outer frame supports an optical plane within which material to be dispensed by laser irradiation is disposed. The inner frame supports a receiving medium plane within which a substrate on which said material to be dispensed by laser irradiation is disposed. Each actuator operates independently to displace a respective frame corner in the vertical direction. The inner and outer frames each is attached at their respective corners to a respective actuator by a rod, thus allowing the inner and outer frames to freely rotate with respect to one another. An additional frame may support sensors for monitoring the 3D printing system.

    METHOD TO ELECTRICALLY CONNECT CHIP WITH TOP CONNECTORS USING 3D PRINTING

    公开(公告)号:US20200350275A1

    公开(公告)日:2020-11-05

    申请号:US15929281

    申请日:2020-04-22

    Abstract: A method for fabricating a three-dimensional (3D) electronic device. A liquid support material (e.g., an epoxy acrylate with a photoinitiator) is applied by a laser-induced forward transfer (LIFT) process to a printed circuit board (PCB) having one or more connectors and one or more electronic components thereon, and then cured to solid form by cooling and/or exposure to ultraviolet (UV) radiation. A layer of conductive material (e.g., a metal) is printed on the solidified support material by LIFT to electrically connect the one or more electronic components to respective ones of the connectors on the PCB. Subsequently, the layer of conductive material is dried by heating and metal particles in the conductive layer sintered using a laser beam. The assembly may then be encapsulated in an encapsulant.

    MULTI-MATERIAL DISPENSING AND COATING SYSTEMS

    公开(公告)号:US20200086341A1

    公开(公告)日:2020-03-19

    申请号:US16694616

    申请日:2019-11-25

    Abstract: Systems and methods for dispensing liquid materials as may be used in applications for coating flexible films and the like. Such a film may be coated by dispensing a rheological material onto its surface while drawing the film through a gap between a pair of rollers. The gap defines the thickness of a layer of the material applied to the film and is maintained at a desired width by microwires positioned through the gap. Another film across the gap from that to which the rheological material is applied aids in the coating of the layer and a contact area of the second film may be adjusted relative to the gap, e.g., when changing materials or when the coating film becomes abraded or deformed.

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