摘要:
A door member comprising a frame having a first side and a second side, opposite the first side, a core positioned within the frame, and a molded skin attached to the first side of the frame. The skin is prepared from a molding compound which, when molded, has a shrinkage of between about null0.0003 to about null0.0015. The molding compound comprises a resin system comprising a curable polyester resin, a co-curable unsaturated monomer, and at least two low profile additives. The molding compound also comprises at least about 30 percent by weight, based on the weight of the molding compound, of filler material, and fibrous reinforcement in an amount of less than about 35 weight percent, based on the weight of the molding compound.
摘要:
A storage cabinet employing a door formed in one monolithic piece from a thin sheet of light-weight but relatively rigid material, such as compressed resin-bonded plastic fibers. The door has a pair of panels, such as upper and lower door panels, integrally joined through a living hinge.
摘要:
A carriage house garage door (20) is formed from first, second, and third wood overlay sections (22, 24, 26). Each of the wood overlay sections (22, 24, and 26) includes first and second layers of sheet metal (46, 48) and an insulating core (50). The first layer of sheet metal (46) is bonded to a first side (52) of the insulating core (50) and the second layer of sheet metal (48) is bonded to the second side (54) of the insulating core (50). Wood siding (30) is coupled to the first layer of sheet metal (46) by bonding the wood siding (30) to the first layer (46) using an adhesive and by stapling the wood siding (30) to the first layer (46).
摘要:
A method of manufacturing carved wooden doors includes the steps of forming wooden blocks with different width but same height and joining them together at a vertical lateral side thereof, joining said wooden blocks together to form a rectangular member for carving, carving desired patterns on said rectangular member, and carving a transverse recess on said rectangular member and affixing a panel in said transverse recess to form a complete carved wooden door, whereby carved wooden doors can be manufactured at a faster speed than the conventional and joint connections of said wooden doors can be prevented from becoming loose thereby prolonging service life thereof.
摘要:
A door or other entryway component of synthetic resin composite construction and closely resembling the appearance of stained real wood. Skin portions of doors and other structures have a surface layer of clear gel coat resin molded to include the texture of a wood grain surface. A subsurface layer adjacent the clear gel coat layer is of pigmented gel coat resin. A structural support layer of the skin is of reinforced resin. Skins of a door or similar article are mounted on frames, and dense micro porous resin foam is provided between the skins to form a solid structure such as a door. Moldings retaining glass panels in openings defined in the door or similar structure are attached to the skins by adhesively fastening the moldings to the skins. Fasteners mounted in the moldings so that there are no plugged holes in the exterior surfaces of the moldings are used to locate the moldings properly with respect to the skins by inserting the fasteners into predrilled holes in the skins. The assembled doors and other structures can be finished by staining and coating with a finish system such as a urethane varnish to provide an appearance closely resembling real wood.
摘要:
The use is described of rigid foam cores in panels, especially doors, of the kind comprising a foam core (22) between two molded skins (8,10). The weather-resistance, especially the resistance to thermally-induced bowing, of such panels is improved by forming the panel of at least one vacuum-formed thermoplastics skin (8,10) adhesively bonded to a substantially open-cell, rigid foam core (22). If the foam has frangible cell walls, it can be conformed to accommodate the depressed zones of a molded overlying door skin (8,10) by crumbling under compression, with fracture of the cell walls to accommodate the zones. A preferred open-cell rigid foam is a phenolic foam reinforced with finely divided particulate filler.
摘要:
A door and method for fabrication of unitary six panel steel doors wherein frames members (stiles and rails or headers) are fabricated by forming metal stock into a cross-sectional channel configuration, cutting and swaging the channels into predetermined lengths. The stiles and rails of the frame members are swaged to provide frictional interconnection at the corners thereof upon assembly of the frame members (stiles and rails) into a rectangular frame configuration. Assembly of the frame is accomplished in a shuttle having two assembly jigs. Upon assembly, each frame is moved by the shuttle into a molding press wherein a panel of foam is molded within the frame. The shuttle moves back and forth through the molding press in a manner which provides for removal of a completed panel and assembly of an additional frame from one jig of the shuttle while the molding operation is accomplished within the molding press upon a frame retained within the other jig of the shuttle. Steel skins are secured to each side of the six panel steel doors leaving a border in the order of one-eighth inch (⅛″) on each face of the door.
摘要:
A door having a plurality of channel-shaped frame members encircling a core and being coupled to one another by interfitting dimples and projections at the confronting ends of adjacent frame members. On opposite sides of the core are panels having lips which are accommodated in grooves formed in the frame members. The components of the door may be assembled without the need for any tools and such components may be maintained in assembled condition without the use of separate fastening devices such as bolts, nails, screws, and the like, or any fixtures or measuring devices.
摘要:
A method of making a flat-skinned door which simulates a three-dimensional molded skin door, and corresponding product, are disclosed. The method includes the steps of applying a basecoat(s) to the door skin, applying a woodgrain puff-ink to the skin over the basecoat in order to simulate woodgrain patterning, utilizing a printing roll(s) to print a photographic image on the door which simulates a three-dimension molded door skin, and forming a hardened non-stainable polymerized coating over the image applied by the printing roll(s). In such a manner, a flat skinned door may be made which simulates a three dimensional molded skin door.
摘要:
An aesthetic security doorway is made up of a door with a support structure and a number of crossbars which are shaped and arranged to take on an aesthetically pleasing design, and a doorframe surrounding the door with ornamentation that continues the design of the door onto the doorframe so as to form a unitary decorative image. The crossbars and ornamentation can convey a variety of suitable design themes, such as palm tree branches and fronds, or vines and leaves. Also disclosed is a method for concealing a security door by arranging a number of crossbars on the door to form a decorative design, and providing ornamentation on the surrounding doorframe to continue the design of the door onto the doorframe.