摘要:
New apparatus and methods are provided for the uniform mixing and dispersion of highly viscous flowable pastes, such apparatus comprising a body with a flow passage that is kept full of the material by pumping it under pressure. The passage is of constant flow cross-sectional area along its operative length and the ratio of its dimensions at right angles to one another changes cyclically and repeatedly along its length between a lower value and a higher value. In each stage each increase in ratio produces spreading deformation of the material from a compact mass to a thin sheet moving between closely spaced passage surfaces, and viscous shear in the material, while each decrease returns the moving material to a compact mass; the passage preferably has from 10 to 25 stages. Preferably, a rotatable core member extends through the passage so that it is annular, its rotation increasing the shear in the material above a minimum required for rheological plastic flow to facilitate the flow through the passage. The core member is rotated at a speed within the range 0.05 to 2000 RPM, preferably in the range 0.1 to 100 RPM.
摘要:
The invention provides fluid handling apparatus which may be heat exchange apparatus or fluid reaction apparatus. The apparatus is provided with an interrupter structure for disrupting the fluid boundary layers at the walls of the apparatus and promoting mixing of the separated boundary layers with the adjacent core layers. One interrupter structure comprises a plurality of longitudinally-spaced interrupter elements mounted on a core rod, each element comprising a plurality of blade-like members each of at least approximately spherical segment profile in side elevation, the members extending mutually radially outward relative to one another to touch or nearly touch the said surface or surfaces adjacent the elements. The elements are spaced longitudinally from one another the distance required to provide wake interference flow of the fluid, wherein the vortex upstream of one element cooperates with the vortex downstream of the next element in the fluid path. In a shell and tube type exchanger the bladed type of structure may be provided in the tubes interiors, while a spherical type of interrupter structure is provided in the shell contacting the tube exteriors.
摘要:
Shell and tube heat transfer apparatus and a corresponding process of heat transfer employ a fluid flow consisting of non-turbulent boundary-layers adjacent the inner and outer heat exchanger surfaces of the tubes and a non-turbulent core-layer between the boundary-layers and interfacing therewith. Interrupter-structures disposed within the tube and shell flow passes and interrupt the full development of the boundary-layers at a multitude of spaced spots, leaving the heat transfer surfaces unaltered, unmodified and uninterrupted, so that the boundary-layers cannot increase in thickness but will partially separate from the surfaces and mix non-turbulently with the core-layer to effect the required heat transfer between the surfaces and the fluid. The interrupter-structure preferably consists of a plurality of rows of spheres, with which the space remote from the heat exchange surface is filled with a space-filling material to prevent the useless flow of fluid in a space not effective for heat transfer. The interrupter structure may also comprise a unitary body of equivalent shape.
摘要:
High-shear treated materials are passed through a high-shear treatment zone which allows the coexistence of free supra-Kolmogoroff eddies larger than the smallest possible Kolmogoroff eddy diameter and forced sub-Kolmogoroff eddies smaller than this diameter. This zone includes a subsidiary higher-shear zone for suppressing these free eddies. The passage walls (40, 44, 102, 108) move relative to one another transverse to the flow to force the simultaneous development of supra-Kolmogoroff and sub-Kolmogoroff eddies while maintaining liquid films adherent to the passage surfaces. The movement produces only forced sub-Kolmogoroff eddies in the subsidiary zone while maintaining a non-turbulent flow. Ultrasonic oscillations (52) may be applied to cause elastohydrodynamic pressure and viscosity increases and/or production of smaller sub-Kolmogoroff eddies. One apparatus includes an inner cylinder rotatable (46) inside a hollow outer cylinder (38), another consists of tow circular coaxial plates, and the rotational axis can be vertical or horizontal.
摘要:
The method for treating materials in liquids involves passing them with the liquid through a processing gap formed by a flow passage whose walls are closely spaced and move relative to one another transversely to the direction of flow, thereby producing "supra-kolmogoroff" mixing eddies in the gap, and at the same time applying ultrasonic longitudinal pressure oscillations that reverberate between the two closely spaced surfaces into the gap transversely to the direction of flow from transducers mounted on one wall, thereby producing "sub-Kolmogoroff" mixing eddies therein. The method is capable of rapidly producing relatively thick slurries of sub-micrometer particles that otherwise can take several days in conventional high shear mixers and ball or sand mills, or of rapidly dissolving difficultly soluble gases and powders into liquids. One type of apparatus consists of two circular coaxial plates, one stationary while the other is rotated, the opposed faces forming the processing gap being mirror finished; the rotational axis can be vertical or horizontal. Another type consists of an inner cylinder rotatable about a horizontal axis inside a stationary hollow outer cylinder with the facing walls closely spaced at their lowermost parts to form the processing gap. The ultrasonic transducers are mounted on the stationary member. The liquid/material mixture may be recirculated through a single mill or may be passed through a series of mills. The mixture may be pretreated in a high capacity reverbatory ultrasonic mixer before being fed to the mill or series of mills.
摘要:
An improved heat exchange construction for tube bundle heat exchange systems including shell (4) and tube (6) types (2), incorporating detached, essentially spherical flow interrupters (24, 26) arranged in an interconnected matrix configuration (22), and disposed within the tube bundle interstices (9, 11). Substantial improvements in heat exchange and exchanger tube life, is provided. The mechanically interconnected matrix configuration of the flow interrupters provides an economical and easily assembled means to improve heat transfer outside of individual tubes in a tube bundle configuration. Continuous tube support is also provided by tube/interrupter contact, thereby greatly decreasing fatigue failures encountered in presently used multiple tube, tube/shell heat exchanger configurations (2).
摘要:
The invention provides fluid handling apparatus which may be heat exchange apparatus or fluid reaction apparatus. The apparatus is provided with an interrupter structure for disrupting the fluid boundary layers at the walls of the apparatus and promoting mixing of the separated boundary layers with the adjacent core layers. One interrupter structure comprises a plurality of longitudinally-spaced interrupter elements mounted on a core rod, each element comprising a plurality of blade-like members each of at least approximately spherical segment profile in side elevation, the members extending mutually radially outward relative to one another to touch or nearly touch the said surface or surfaces adjacent the elements. The elements are spaced longitudinally from one another the distance required to provide wake intererence flow of the fluid, wherein the vortex upstream of one element cooperates with the vortex downstream of the next element in the fluid path. In a shell and tube type exchanger the bladed type of structure may be provided in the tubes interiors, while a spherical type of interrupter structure is provided in the shell contacting the tube exteriors.