Ultrasonic metal welding device
    1.
    发明授权

    公开(公告)号:US11839928B2

    公开(公告)日:2023-12-12

    申请号:US17823659

    申请日:2022-08-31

    IPC分类号: B23K20/00 B23K20/10 B23K20/18

    摘要: An ultrasonic metal welding device for welding electrical conductors using a compression chamber that is adjustable at least n height and that is delimited on opposite sides by a section of a sonotrode as a first delimiting surface and by at least one section of a counter electrode (156) as a second delimiting surface, wherein for welding, the counter electrode and the sonotrode are displaced relative to one another. The counter electrode used is one that comprises sections (152, 154) of geometrically different working surfaces or is composed of at least two sections that are displaceable relative to one another.

    DEVICE FOR ELECTRICALLY CONDUCTIVE CONNECTING OF CONDUCTORS WITH A RETAINING DEVICE

    公开(公告)号:US20220368094A1

    公开(公告)日:2022-11-17

    申请号:US17812477

    申请日:2022-07-14

    IPC分类号: H01R43/02 H01R4/02 B23K20/10

    摘要: The invention relates to a device for electrically conductive connecting, by means of ultrasonic welding, of first electric conductors (140, 142) and second electric conductors (144, 146) in a compression space the cross section of which can be changed and which comprises at least one lateral slide, a sonotrode and a counter electrode, wherein firstly, blank ends of the first electric conductors (140, 142) are introduced into the compression space and are welded by means of ultrasonic action to form a first connection (148) and then after the first connection has been removed from the compression space, blank ends of the second electric conductors (144, 146) are introduced into same and are welded by means of ultrasonic action to form a second connection, wherein the first connection is fed to a retaining device (182, 184) before the second connection is welded.

    Device for welding rod-shaped electrical conductors and sonotrode for such a device

    公开(公告)号:US11358235B2

    公开(公告)日:2022-06-14

    申请号:US16611960

    申请日:2018-05-07

    摘要: A device for welding rod-shaped electrical conductors and a sonotrode for such includes a compression space for receiving two connection regions of the conductors to be connected, said connection regions extending in a first axial direction (x-axis), the compression space being defined by a working surface of a sonotrode, which transmits ultrasonic vibrations, and a counterface of an anvil at two opposite sides in a second axial direction (z-axis) and by a boundary surface of a slider element, displaceable in the second axial direction (z-axis), and a boundary surface of a boundary element on two opposite sides in a third axial direction (y-axis). In a special contact zone, which is a section of the working surface of the sonotrode and serves to subject at least one connection region to ultrasonic vibrations, the working surface has a surface configuration that differs from a contact zone formed by the remaining working surface.

    ULTRASONIC WELDING DEVICE
    4.
    发明申请

    公开(公告)号:US20210154948A1

    公开(公告)日:2021-05-27

    申请号:US16641856

    申请日:2018-08-14

    IPC分类号: B29C65/00 B23K20/10 B29C65/08

    摘要: The invention relates to an ultrasonic welding device comprising a sonotrode (14) transmitting ultrasonic vibrations and an anvil (15) disposed on an anvil carrier (17), the anvil (15) being disposed on the anvil carrier (17) in an exchangeable manner so that an mounting surface (21) of the anvil (15) rests against a support surface (22) of the anvil carrier (17) by means of a normal force exerted by a pretensioning device, the mounting surface (21) of the anvil (15) having a surface hardness greater than the surface hardness of the support surface (22) of the anvil carrier (17), the mounting surface (21) having a surface structure at least in the area of a partial surface, and the mounting surface (21) having a surface roughness of Rz/Ra≥2 at least in the area of the partial surface.

    METHOD FOR DETERMINING THE COMPRESSION LEVEL OF A NODE AFTER ULTRASONIC WELDING
    5.
    发明申请
    METHOD FOR DETERMINING THE COMPRESSION LEVEL OF A NODE AFTER ULTRASONIC WELDING 审中-公开
    用于确定超声波焊接后的节点压缩水平的方法

    公开(公告)号:US20160116355A1

    公开(公告)日:2016-04-28

    申请号:US14888988

    申请日:2014-05-12

    发明人: Dieter STROH

    IPC分类号: G01L5/00

    摘要: A method for determining the compression level of a node by compacting and welding electrical lines inserted into a compression chamber of an ultrasonic welding system, the compression chamber having an adjustable height and width. The method includes inserting the lines into the compression chamber, compacting the lines, determining the compacting cross section of the compacted lines, determining the actual total cross section via a correlation function taking the compacting cross section into account, welding the compacted node with a welding parameter set, determining the welding dimension from the height (h2) and width (b) of the compression chamber after welding, and calculating the compression level based on the actual total cross section and the welding dimensions.

    摘要翻译: 一种用于通过压缩和焊接插入超声波焊接系统的压缩室中的电线来确定节点的压缩水平的方法,所述压缩室具有可调节的高度和宽度。 该方法包括将管线插入压缩室,压实管线,确定压实线的压实横截面,考虑压实横截面的相关函数确定实际总横截面,用压焊 参数集,焊接后从压缩室的高度(h2)和宽度(b)确定焊接尺寸,并根据实际总截面和焊接尺寸计算压缩水平。

    ULTRASONIC WELDING METHOD AND ULTRASONIC WELDING PART

    公开(公告)号:US20240347992A1

    公开(公告)日:2024-10-17

    申请号:US18292605

    申请日:2021-07-29

    摘要: An ultrasonic welding method includes: arranging the contact element and a first conductor portion of a first conductor between an anvil and a sonotrode; welding the contact element to the first conductor portion, where the anvil and the sonotrode are moved relative to each other in opposite directions to press the first conductor portion and the contact element against each other, and the sonotrode vibrates with ultrasonic vibrations; arranging the contact element and a second conductor portion of a second conductor, which is made of a different electrically conductive material than the first conductor, between the anvil and the sonotrode so that the second conductor portion lies between the first conductor portion and the sonotrode; welding the first to the second conductor portion.

    ULTRASONIC WELDING DEVICE WITH COOLING FOR OSCILLATOR ASSEMBLY

    公开(公告)号:US20220362877A1

    公开(公告)日:2022-11-17

    申请号:US17767318

    申请日:2019-11-07

    发明人: Udo WAGENBACH

    IPC分类号: B23K20/10 B23K20/26

    摘要: A sonotrode assembly for an ultrasonic welding device. The sonotrode assembly includes a oscillator assembly and a cooling device. The cooling device includes at least one cooling body. The cooling body is held supported in the cooling device in such a manner that the cooling body is reversibly displaceable between an abutting position in which a contact surface of the cooling body abuts on a contact surface of the oscillator assembly and a spaced position in which the contact surface of the cooling body is spaced apart from the contact surface of the oscillator assembly.

    Method for positioning weld metal in an ultrasonic welding device and ultrasonic welding device

    公开(公告)号:US11383320B2

    公开(公告)日:2022-07-12

    申请号:US16648738

    申请日:2018-08-27

    发明人: Stefan Mueller

    IPC分类号: B23K20/10 B29C65/08

    摘要: The invention relates to a method for positioning weldments (20) in an ultrasonic welding device (34) and to an ultrasonic welding device comprising a sonotrode (14), to which ultrasonic vibrations are applied and which emits longitudinal vibrations, and an anvil (16), a weldment accommodation (19) being formed between a work surface (17) of the sonotrode (14) and an opposing surface (18) of the anvil (16), a change in position Δx of a positioning device (21) defining weld position P of the weldment (20) being captured in the longitudinal direction (22) of the sonotrode (14) by means of a position sensor, the application of vibrations to the sonotrode (14) being changed such depending on the change in position Δx that a change in amplitude Δy is performed according to an amplitude characteristic curve of the sonotrode (14).