Abstract:
A method of controlling an optical fiber splicing machine utilizes a power control mode to control the amount of power delivered to fuse the fibers. In the power control mode, the attenuation is measured while the fusing process is occurring. The power control mode shuts down the splicer when the measured insertion loss is less than or equal to the target insertion loss value plus a margin value. The margin value accounts for the transient attenuation difference value indicative of the changing attenuation as the splice cools. If the desired attenuation is not achieved, an energy control mode is utilized which controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the energy mode is repeated. At each iteration the splicing control function utilized by the energy control mode may be reprogrammed. With these techniques, optical fibers may be spliced having a controlled attenuation to within +/−0.1 dB or better. A system for performing the attenuating splice uses, in addition to a optical fiber splicing machine, a laser and power meter to measure insertion loss as well as a controller to implement the splicing methods.
Abstract:
An apparatus for integrating steps of a process for interconnecting optical fibers. The apparatus contains a planar surface having a plurality of openings. A plurality of optical fiber processing modules are suspended within the plurality of openings, with each of the modules configured to execute a different step of the optical fiber interconnection process. A material transfer mechanism, such as a robot arm, is arranged above the planar surface and is connected to a controller. The apparatus can incorporate an optical fiber precision handling tool, which holds, transports and aligns the fibers to be processed. The robot arm is operative to pick-up and move the optical fiber precision handling tool between the plurality of modules. This allows the optical fibers to be transferred through a series of process steps without having to re-secure or re-orient the fibers between the steps.
Abstract:
A calibration apparatus and method for a polishing machine includes a ferrule surrounding a polishing pad and a plurality of sensors attached to the ferrule. Each of the sensors is directed at a location where optical fibers extending downwardly from a leveling device contact the polishing pad. The sensors are infrared sensors that detect a heat signature generated by friction at the contact point between the optical fibers and the polishing pad as the polishing pad spins and revolves relative to the leveling device. The heat signature that is generated corresponds to the pressure existing between the optical fibers and the polishing pad.
Abstract:
A segment detection system automatically, contactlessly, rapidly, and precisely detects a segment along an edge, such as a boundary, of an object in a digitized image. The segment detection system includes an imager for capturing an image of an object and converting the image into an electrical signal. A computer is connected to the camera for receiving the electrical signal. A machine vision system is associated with the computer and is adapted to analyze the image. A segment detection program is disposed in the computer for driving the computer and the machine vision system in accordance with the present invention. The segment detection program includes an initialization subroutine and a matching subroutine. The initialization subroutine configures the program to search for a particular target polynomial equation. The matching subroutine derives a test polynomial equation that represents a test segment from a test edge of the object based upon an analysis of the image. Further, the matching subroutine determines whether the test segment matches the target segment by comparing corresponding coefficients of the test polynomial equation and the target polynomial equation.
Abstract:
A method of controlling an optical fiber splicing machine utilizes an optimized power control mode to control the amount of power delivered to fuse the fibers. The attenuation is measured while the fusing process is occurring and a final jump value is calculated. The final jump value is indicative of the transient attenuation difference that occurs as the splice cools. The optimized power control mode shuts down the splicer when the measured insertion loss is less than or equal to the difference between the estimated final jump value and the desired attenuation. The final jump value may also be recalculated as further data are gathered during the splicing process. If the desired attenuation is not achieved, an optimized energy control mode is utilized which determines optimal energy settings and controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the optimized energy mode is repeated. At each iteration the energy settings are re-determined and the splicing control function utilized by the splicer may be reprogrammed. Furthermore, the estimation parameters used to estimate the final jump may be adjusted between each iteration of the optimized power control mode. These adjustments as well as the determination of the energy settings may be aided by a knowledge base and intelligent control techniques that learn as a greater number of splicing operations are performed.
Abstract:
A workstation for use in the assembly of component parts includes a computer terminal having a display and at least one input device, a test apparatus operatively coupled to the computer terminal, and an application program which generates a first display screen for display of an assembly procedure to be followed by an assembler on the display of the computer terminal and a second display screen for display of test results obtained by the test apparatus on said display of said computer terminal. In the case where at least one of multiple assembly steps includes a test function, the application program automatically performs the test function using the test equipment and inhibits display of a next assembly step in the event that results of the test function are outside predetermined parameters.
Abstract:
A communications system includes a plurality of work stations and a relational database operatively linked therewith. Each of the workstations includes a computer terminal having a display and at least one input device, test apparatus operatively coupled to said computer terminal, and an assembly application program which generates a first display of an assembly procedure to be followed by an assembler on said display of said computer terminal and a second display screen for display of test results obtained by said test apparatus on said display of said computer terminal. The relational database stores data which is independent of the assembly program and which indicative of the assembly procedure used by the assembly application program. A data structure of the relational database includes an tracking table and an action table, in which the tracking table being used to link to data contained in the action table. The tracking table identifies a type of product, a serial number of the product, and process steps associated with the product, and the action table identifies work instructions, test files and automated manufacturing files.
Abstract:
An optical module inspection circuit on an optical platform includes an optical module carrier for precisely aligning optical devices with optical interfaces of inspection equipment located at fixed positions in the optical module inspection circuit. The module includes an apparatus for conveyance along a top surface of the optical platform. The module may be conveyed automatically to predetermined positions on the optical platform to automate alignment and positioning of optical devices with respect to optical inspection stations in the optical test circuit.
Abstract:
An automatic inspection system contactlessly measures the offset of a feature of an object from a theoretical ideal center of the object, and is particularly suited for measuring at an endface of an optical fiber termination the eccentricity of an optical fiber core relative to a theoretical ideal center of the termination. The core is extremely smaller (typically between about 50 and 500 times) in size than the termination boundary. An inspection system has a feature imager, one or more boundary segment imagers but preferably four in number, and a machine vision system connected to the foregoing imagers. The feature imager is positioned to capture an image of the feature (e.g., fiber core endface), and the one or more boundary segment imagers are positioned to capture an image of a corresponding boundary segment of the object (e.g., termination endface). The machine vision system determines the offset, or eccentricity, based upon the feature image and the one or more boundary segment images.
Abstract:
An apparatus for inspecting an end surface of a fiber optic is provided having a scope body with an adapter that mates the scope body with a bulkhead connected to an end surface of a fiber optic, and a system for generating light at a selected angle to the end surface of the fiber optic, located within the scope body, so that the light impinges on the end surface of the fiber optic through the bulkhead at the selected angle. An image of the end surface of the fiber optic is generated wherein an imperfection located on the end surface of the fiber optic casts a shadow on the image of the end surface of the fiber optic. The image is received by an image receiving system wherein the imperfection on the end surface of the fiber optic is detected and enhanced due to the shadow in the image. A method for inspection an end surface of a fiber optic is also disclosed.