Abstract:
The subject invention provides an open-celled polyurethane foam formed from a polyurethane spray foam system that mixes a formulated resin component with an isocyanate component. The resultant open-celled polyurethane spray foam has a density of about ½ pound per cubic foot. The resin component includes water as a blowing agent, a first aliphatic, amine-initiated polyol having a number-average molecular weight of from 150 to 500 and having tetra-functionality, and a second polyol having terminal hydroxyl groups and having a number-average molecular weight of from 3500 to 8000. A curing component having at least one primary amine group and having a number-average molecular weight of from 150 to 5000 is also included in the resin component. The spray foam system reacts a) the resin component and b) the isocyanate component in a volumetric ratio of a) to b) of from 1:1.2 to 1:5 and having an isocyanate index of from 15 to 70.
Abstract:
A formulated resin composition for producing a closed cell rigid polyisocyanate based foam is disclosed. The formulated resin composition for use in a polyurethane froth spraying system includes a hydrofluorocarbon blowing agent, a Mannich polyol, at least one additional polyol, a catalyst system, and a surfactant. The formulated resin composition has a hydroxyl content of at least 400 mg KOH/g and a polyurethane foam produced utilizing the formulated resin composition has a closed cell content of at least 90 percent. The formulated resin composition exhibits a zero ozone depleting potential and produces a polyurethane foam that cures faster than conventional sprayed polyurethane foams.
Abstract:
The subject invention provides an open-celled polyurethane foam formed from a polyurethane spray foam system that mixes a formulated resin component with an isocyanate component. The resultant open-celled polyurethane spray foam has a density of about ½ pound per cubic foot. The resin component includes water as a blowing agent, a first aliphatic, amine-initiated polyol having a number-average molecular weight of from 150 to 500 and having tetra-functionality, and a second polyol having terminal hydroxyl groups and having a number-average molecular weight of from 3500 to 8000. A curing component having at least one primary amine group and having a number-average molecular weight of from 150 to 5000 is also included in the resin component. The spray foam system reacts a) the resin component and b) the isocyanate component in a volumetric ratio of a) to b) of from 1:1.2 to 1:5 and having an isocyanate index of from 15 to 70.
Abstract:
A polyurethane foam and a resin composition that may be used to form the polyurethane foam is provided. The resin composition comprises a first ethylene diamine-based polyol having about 100% ethylene oxide capping present in an amount of from 0.5 to 8 parts by weight based on 100 parts by weight of the resin composition, a second polyol, and a physical blowing agent. The polyurethane foam comprises the reaction product of an isocyanate component and the resin composition. A method of forming the polyurethane foam on a substrate, comprising the steps of combining the isocyanate component, the first ethylene diamine-based polyol having about 100% ethylene oxide capping, the second polyol, and the physical blowing agent to form a polyurethane composition is also provided. The polyurethane composition is applied onto the substrate at an ambient temperature of 0° C. or lower to form the polyurethane foam.
Abstract:
A polyurethane foam and a resin composition that may be used to form the polyurethane foam is provided. The resin composition comprises a first ethylene diamine-based polyol having about 100% ethylene oxide capping present in an amount of from 0.5 to 8 parts by weight based on 100 parts by weight of the resin composition, a second polyol, and a physical blowing agent. The polyurethane foam comprises the reaction product of an isocyanate component and the resin composition. A method of forming the polyurethane foam on a substrate, comprising the steps of combining the isocyanate component, the first ethylene diamine-based polyol having about 100% ethylene oxide capping, the second polyol, and the physical blowing agent to form a polyurethane composition is also provided. The polyurethane composition is applied onto the substrate at an ambient temperature of 0 C or lower to form the polyurethane foam.