Ultrasonic inspection of complex surfaces

    公开(公告)号:US12285292B2

    公开(公告)日:2025-04-29

    申请号:US17960820

    申请日:2022-10-06

    Abstract: A device and method used to log images of target objects with ultrasound transducers. The object may be a fluid-carrying tubular, such as a pipeline. The transducers operate as phased arrays, insonifying areas of the target object with a plane wave and then storing the reflected signals. The signals are sampled and summed for each pixel, by considering various paths taken by the wave from transmitting to receiving via that pixel. Refraction and reflection from surfaces are used to determine segments of the paths.

    Surface texture of manufactured parts

    公开(公告)号:US12146856B2

    公开(公告)日:2024-11-19

    申请号:US18703718

    申请日:2023-11-20

    Abstract: A device and method for non-destructive testing of an object, such as a pipe, well casing, plane wing, rail track, weldment, bridge or manufactured part. A phased array of ultrasonic transducers moves relative to the part in one direction, while transmitting a steered wave in another direction to capture the texture from the object's surface. Diffuse and specular components of the received reflection signals are separated and beamformed for visualization. The object is then viewable as a 3D image with a texture map of the object's surface.

    Accurate rendering of acoustic images

    公开(公告)号:US11542807B2

    公开(公告)日:2023-01-03

    申请号:US17151321

    申请日:2021-01-18

    Inventor: Eric Zillinger

    Abstract: A device, system and method to process acoustic images of tubulars and wellbores. Corrections for real-world logging are calculated and stored in correction Look Up Tables (LUT), which are used to display projections or create geometric models of the wellbore or tubular. The user interface allows the user to interact with the projections to update the LUTs to operate on the images. This process helps correct for real-world challenges such as tool eccentricity, tool rotation, tool angle, and speed of sound differences in order to create a more intuitive rendering.

    ULTRASOUND INTERCONNECT STACK AND METHOD OF MANUFACTURING SAME

    公开(公告)号:US20240416386A1

    公开(公告)日:2024-12-19

    申请号:US18702816

    申请日:2022-12-15

    Abstract: An acoustic device and method of manufacturing same. The device may be used to inspect tubulars and parts with high resolution. The acoustic device may include a 2D ultrasonic transducer layer and an ASIC connected to each other by an array of conductive wires. A non-conductive, acoustic damping material is flowed and set around the wires. to form a thick acoustic backing layer. Manufacturing the ultrasonic transducer may involve wire bonding. Electrical Discharge Machining or supporting rigid posts on a substrate. A surface of the backing layer may be machined. plated and diced to create conductive pads to connect the transducer layer to the wires then to the ASIC.

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