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公开(公告)号:US07153464B2
公开(公告)日:2006-12-26
申请号:US10725279
申请日:2003-12-01
Applicant: Michael Lee Millard , Horace Richardson, Jr.
Inventor: Michael Lee Millard , Horace Richardson, Jr.
CPC classification number: C04B35/803 , C04B35/14 , C04B35/6264 , C04B35/82 , C04B38/065 , C04B2235/3418 , C04B2235/48 , C04B2235/5212 , C04B2235/5228 , C04B2235/5268 , C04B2235/5445 , Y10T428/24273 , C04B35/18 , C04B38/067 , C04B38/0675
Abstract: A ceramic matrix composite (CMC) structure, and method of forming same, the structure having internal air flow channels and cooling holes created by the process of sewing or stitching a fugitive fiber or thread into plies of ceramic cloth, preferably prior to consolidation of the ceramic cloth with a CMC slurry, followed by heating to convert the slurry material to a hardened ceramic component part of a predetermined shape. Upon heating the infiltrated and consolidated ceramic cloth to about between 1100 and 2100 degrees Fahrenheit, such as by hot pressing the structure containing the fugitive fibers therein, the fugitive fibers disintegrate, leaving channels and cooling holes wherever the stitched fugitive fiber or thread was previously located. Thus, the channels and cooling holes flow between plies as well as across the surface of the top and bottom plies.
Abstract translation: 陶瓷基复合材料(CMC)结构及其形成方法,该结构具有内部空气流动通道和冷却孔,其通过将短纤维或线缝合或缝合到陶瓷布层中的过程而产生,优选在固结之前 具有CMC浆料的陶瓷布,然后加热以将浆料转化为预定形状的硬化陶瓷组分部分。 将渗透和固结的陶瓷布加热到约1100至2100华氏度之间,例如通过热压含有其中的缓冲纤维的结构,短暂纤维分解,留下通道和冷却孔,无论缝合的短片纤维或线先前位于何处 。 因此,通道和冷却孔在层间以及横跨顶层和底层的表面之间流动。
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2.
公开(公告)号:US20070246149A1
公开(公告)日:2007-10-25
申请号:US11618062
申请日:2006-12-29
Applicant: Michael MILLARD , Horace RICHARDSON , Joseph CORRADO
Inventor: Michael MILLARD , Horace RICHARDSON , Joseph CORRADO
IPC: C03B29/00
CPC classification number: B32B15/02 , B32B9/005 , B32B9/041 , B32B2305/08 , B32B2309/022 , B32B2311/18 , B32B2311/22 , B32B2311/30 , B32B2315/02 , B32B2459/00 , C04B35/117 , C04B35/18 , C04B35/803 , C04B35/82 , C04B37/021 , C04B2235/5224 , C04B2237/341 , C04B2237/343 , C04B2237/38 , C04B2237/403 , C04B2237/405 , C04B2237/406 , F05C2201/00 , F05C2203/08 , F05C2251/04 , F05C2253/04 , F05C2253/16 , Y10T428/12007 , Y10T428/12486 , Y10T428/12493 , Y10T428/24157 , Y10T428/249928 , Y10T428/249969 , Y10T428/249976
Abstract: The present invention is an integral composite structural (ICS) material comprising an open metal structure having at least one external side and internal surfaces defining a plurality of open shapes with a ceramic matrix composite bonded to at least one external side and the surfaces of at least a substantial portion of the plurality of open shapes and occupying at least a substantial portion of the plurality of open shapes. The open metal structure, independent of the ceramic matrix composite, has a total metal volume percent in the range of about 10% to about 90%, with no dimension of any open shape being greater than about ¾ inch. The ceramic matrix layer covers a substantial portion of at least one external side of the open metal structure. At least one external side of the metal portion of the ICS material is bonded with a ceramic matrix composite such that the ceramic layer occupies at least a significant portion of the open pores of the metal portion and is bonded to a significant portion of at least one external side of the metal element. The present invention is also a method of manufacturing such an ICS material.
Abstract translation: 本发明是一种整体复合结构(ICS)材料,其包括具有至少一个外侧的开放金属结构和限定多个开口形状的内表面,其中陶瓷基体复合材料结合到至少一个外侧,并且至少表面 多个开放形状的大部分,并且占据多个开放形状的至少大部分。 独立于陶瓷基质复合材料的开放金属结构的总金属体积百分比在约10%至约90%的范围内,没有任何开口形状的尺寸大于约3/4英寸。 陶瓷基质层覆盖开放金属结构的至少一个外侧的大部分。 ICS材料的金属部分的至少一个外侧与陶瓷基复合材料结合,使得陶瓷层占据金属部分的开孔的至少大部分,并且与至少一个 金属元件的外侧。 本发明也是制造这种ICS材料的方法。
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公开(公告)号:US07282274B2
公开(公告)日:2007-10-16
申请号:US10703271
申请日:2003-11-07
Applicant: Michael Lee Millard , Horace Richardson, Jr. , Joseph Anthony Corrado
Inventor: Michael Lee Millard , Horace Richardson, Jr. , Joseph Anthony Corrado
IPC: B32B15/02
CPC classification number: B32B15/02 , B32B9/005 , B32B9/041 , B32B2305/08 , B32B2309/022 , B32B2311/18 , B32B2311/22 , B32B2311/30 , B32B2315/02 , B32B2459/00 , C04B35/117 , C04B35/18 , C04B35/803 , C04B35/82 , C04B37/021 , C04B2235/5224 , C04B2237/341 , C04B2237/343 , C04B2237/38 , C04B2237/403 , C04B2237/405 , C04B2237/406 , F05C2201/00 , F05C2203/08 , F05C2251/04 , F05C2253/04 , F05C2253/16 , Y10T428/12007 , Y10T428/12486 , Y10T428/12493 , Y10T428/24157 , Y10T428/249928 , Y10T428/249969 , Y10T428/249976
Abstract: The present invention is an integral composite structural (ICS) material comprising an open metal structure having at least one external side and internal surfaces defining a plurality of open shapes with a ceramic matrix composite bonded to at least one external side and the surfaces of at least a substantial portion of the plurality of open shapes and occupying at least a substantial portion of the plurality of open shapes. The open metal structure, independent of the ceramic matrix composite, has a total metal volume percent in the range of about 10% to about 90%, with no dimension of any open shape being greater than about ¾ inch. The ceramic matrix layer covers a substantial portion of at least one external side of the open metal structure. At least one external side of the metal portion of the ICS material is bonded with a ceramic matrix composite such that the ceramic layer occupies at least a significant portion of the open pores of the metal portion and is bonded to a significant portion of at least one external side of the metal element. The present invention is also a method of manufacturing such an ICS material.
Abstract translation: 本发明是一种整体复合结构(ICS)材料,其包括具有至少一个外侧的开放金属结构和限定多个开口形状的内表面,其中陶瓷基体复合材料结合到至少一个外侧,并且至少表面 多个开放形状的大部分,并且占据多个开放形状的至少大部分。 独立于陶瓷基质复合材料的开放金属结构的总金属体积百分比在约10%至约90%的范围内,没有任何开口形状的尺寸大于约3/4英寸。 陶瓷基质层覆盖开放金属结构的至少一个外侧的大部分。 ICS材料的金属部分的至少一个外侧与陶瓷基复合材料结合,使得陶瓷层占据金属部分的开孔的至少大部分,并且与至少一个 金属元件的外侧。 本发明也是制造这种ICS材料的方法。
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公开(公告)号:US07153379B2
公开(公告)日:2006-12-26
申请号:US10966649
申请日:2004-10-15
Applicant: Michael Lee Millard , Horace Richardson, Jr.
Inventor: Michael Lee Millard , Horace Richardson, Jr.
CPC classification number: C04B35/803 , B32B18/00 , B32B2315/02 , C04B35/14 , C04B35/18 , C04B35/63 , C04B35/63452 , C04B2235/5228 , C04B2235/5232 , C04B2235/602 , C04B2235/616 , C04B2235/656 , C04B2235/96 , C04B2237/341 , C04B2237/343 , C04B2237/38
Abstract: Methods are provided for producing a ceramic matrix composite by slurry infiltration. The methods involve placing a desized ceramic cloth lay-up into a non-ceramic cloth bag, sealing the bag to form a bagged ceramic preform, infiltrating the bagged ceramic preform with a ceramic-containing slurry, and sintering the preform to convert the slurry to a ceramic while decomposing the non-ceramic bag. The methods of the present invention maximize slurry infiltration of the ceramic cloth tow bundle while minimizing damage to the ceramic cloth.
Abstract translation: 提供了通过浆料渗透制备陶瓷基质复合材料的方法。 所述方法包括将脱浆陶瓷布层叠在非陶瓷布袋中,密封袋以形成袋状陶瓷预制件,用含陶瓷浆料渗透袋装陶瓷预制件,并烧结预制件以将浆料转化为 陶瓷,同时分解非陶瓷袋。 本发明的方法使陶瓷布束束的浆料渗透最大化,同时最小化对陶瓷布的损伤。
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5.
公开(公告)号:US07854969B2
公开(公告)日:2010-12-21
申请号:US11618062
申请日:2006-12-29
Applicant: Michael Lee Millard , Horace Richardson, Jr. , Joseph Anthony Corrado
Inventor: Michael Lee Millard , Horace Richardson, Jr. , Joseph Anthony Corrado
CPC classification number: B32B15/02 , B32B9/005 , B32B9/041 , B32B2305/08 , B32B2309/022 , B32B2311/18 , B32B2311/22 , B32B2311/30 , B32B2315/02 , B32B2459/00 , C04B35/117 , C04B35/18 , C04B35/803 , C04B35/82 , C04B37/021 , C04B2235/5224 , C04B2237/341 , C04B2237/343 , C04B2237/38 , C04B2237/403 , C04B2237/405 , C04B2237/406 , F05C2201/00 , F05C2203/08 , F05C2251/04 , F05C2253/04 , F05C2253/16 , Y10T428/12007 , Y10T428/12486 , Y10T428/12493 , Y10T428/24157 , Y10T428/249928 , Y10T428/249969 , Y10T428/249976
Abstract: The present invention is an integral composite structural (ICS) material comprising an open metal structure having at least one external side and internal surfaces defining a plurality of open shapes with a ceramic matrix composite bonded to at least one external side and the surfaces of at least a substantial portion of the plurality of open shapes and occupying at least a substantial portion of the plurality of open shapes. The open metal structure, independent of the ceramic matrix composite, has a total metal volume percent in the range of about 10% to about 90%, with no dimension of any open shape being greater than about ¾ inch. The ceramic matrix layer covers a substantial portion of at least one external side of the open metal structure. At least one external side of the metal portion of the ICS material is bonded with a ceramic matrix composite such that the ceramic layer occupies at least a significant portion of the open pores of the metal portion and is bonded to a significant portion of at least one external side of the metal element. The present invention is also a method of manufacturing such an ICS material.
Abstract translation: 本发明是一种整体复合结构(ICS)材料,其包括具有至少一个外侧的开放金属结构和限定多个开口形状的内表面,其中陶瓷基体复合材料结合到至少一个外侧,并且至少表面 多个开放形状的大部分,并且占据多个开放形状的至少大部分。 独立于陶瓷基质复合材料的开放金属结构的总金属体积百分比在约10%至约90%的范围内,没有任何开口形状的尺寸大于约3/4英寸。 陶瓷基质层覆盖开放金属结构的至少一个外侧的大部分。 ICS材料的金属部分的至少一个外侧与陶瓷基复合材料结合,使得陶瓷层占据金属部分的开孔的至少大部分,并且与至少一个 金属元件的外侧。 本发明也是制造这种ICS材料的方法。
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公开(公告)号:US20060081323A1
公开(公告)日:2006-04-20
申请号:US10966649
申请日:2004-10-15
Applicant: Michael Millard , Horace Richardson
Inventor: Michael Millard , Horace Richardson
IPC: C03B29/00
CPC classification number: C04B35/803 , B32B18/00 , B32B2315/02 , C04B35/14 , C04B35/18 , C04B35/63 , C04B35/63452 , C04B2235/5228 , C04B2235/5232 , C04B2235/602 , C04B2235/616 , C04B2235/656 , C04B2235/96 , C04B2237/341 , C04B2237/343 , C04B2237/38
Abstract: Methods are provided for producing a ceramic matrix composite by slurry infiltration. The methods involve placing a desized ceramic cloth lay-up into a non-ceramic cloth bag, sealing the bag to form a bagged ceramic preform, infiltrating the bagged ceramic preform with a ceramic-containing slurry, and sintering the preform to convert the slurry to a ceramic while decomposing the non-ceramic bag. The methods of the present invention maximize slurry infiltration of the ceramic cloth tow bundle while minimizing damage to the ceramic cloth.
Abstract translation: 提供了通过浆料渗透制备陶瓷基质复合材料的方法。 所述方法包括将脱浆陶瓷布层叠在非陶瓷布袋中,密封袋以形成袋状陶瓷预制件,用含陶瓷浆料渗透袋装陶瓷预制件,并烧结预制件以将浆料转化为 陶瓷,同时分解非陶瓷袋。 本发明的方法使陶瓷布束束的浆料渗透最大化,同时最小化对陶瓷布的损伤。
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公开(公告)号:US20050118392A1
公开(公告)日:2005-06-02
申请号:US10725279
申请日:2003-12-01
Applicant: Michael Millard , Horace Richardson
Inventor: Michael Millard , Horace Richardson
CPC classification number: C04B35/803 , C04B35/14 , C04B35/6264 , C04B35/82 , C04B38/065 , C04B2235/3418 , C04B2235/48 , C04B2235/5212 , C04B2235/5228 , C04B2235/5268 , C04B2235/5445 , Y10T428/24273 , C04B35/18 , C04B38/067 , C04B38/0675
Abstract: A ceramic matrix composite (CMC) structure, and method of forming same, the structure having internal air flow channels and cooling holes created by the process of sewing or stitching a fugitive fiber or thread into plies of ceramic cloth, preferably prior to consolidation of the ceramic cloth with a CMC slurry, followed by heating to convert the slurry material to a hardened ceramic component part of a predetermined shape. Upon heating the infiltrated and consolidated ceramic cloth to about between 1100 and 2100 degrees Fahrenheit, such as by hot pressing the structure containing the fugitive fibers therein, the fugitive fibers disintegrate, leaving channels and cooling holes wherever the stitched fugitive fiber or thread was previously located. Thus, the channels and cooling holes flow between plies as well as across the surface of the top and bottom plies.
Abstract translation: 陶瓷基复合材料(CMC)结构及其形成方法,该结构具有内部空气流动通道和冷却孔,其通过将短纤维或线缝合或缝合到陶瓷布层中的过程而产生,优选在固结之前 具有CMC浆料的陶瓷布,然后加热以将浆料转化为预定形状的硬化陶瓷组分部分。 将渗透和固结的陶瓷布加热到约1100至2100华氏度之间,例如通过热压含有其中的缓冲纤维的结构,短暂纤维分解,留下通道和冷却孔,无论缝合的短片纤维或线先前位于何处 。 因此,通道和冷却孔在层间以及横跨顶层和底层的表面之间流动。
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公开(公告)号:US20050100726A1
公开(公告)日:2005-05-12
申请号:US10703271
申请日:2003-11-07
Applicant: Michael Millard , Horace Richardson , Joseph Corrado
Inventor: Michael Millard , Horace Richardson , Joseph Corrado
IPC: B32B15/02 , B64C27/46 , C04B35/117 , C04B35/18 , C04B35/74 , C04B35/76 , C04B35/80 , C04B37/02 , F01D5/14 , F01D5/28 , B32B3/00
CPC classification number: B32B15/02 , B32B9/005 , B32B9/041 , B32B2305/08 , B32B2309/022 , B32B2311/18 , B32B2311/22 , B32B2311/30 , B32B2315/02 , B32B2459/00 , C04B35/117 , C04B35/18 , C04B35/803 , C04B35/82 , C04B37/021 , C04B2235/5224 , C04B2237/341 , C04B2237/343 , C04B2237/38 , C04B2237/403 , C04B2237/405 , C04B2237/406 , F05C2201/00 , F05C2203/08 , F05C2251/04 , F05C2253/04 , F05C2253/16 , Y10T428/12007 , Y10T428/12486 , Y10T428/12493 , Y10T428/24157 , Y10T428/249928 , Y10T428/249969 , Y10T428/249976
Abstract: The present invention is an integral composite structural (ICS) material comprising an open metal structure having at least one external side and internal surfaces defining a plurality of open shapes with a ceramic matrix composite bonded to at least one external side and the surfaces of at least a substantial portion of the plurality of open shapes and occupying at least a substantial portion of the plurality of open shapes. The open metal structure, independent of the ceramic matrix composite, has a total metal volume percent in the range of about 10% to about 90%, with no dimension of any open shape being greater than about ¾ inch. The ceramic matrix layer covers a substantial portion of at least one external side of the open metal structure. At least one external side of the metal portion of the ICS material is bonded with a ceramic matrix composite such that the ceramic layer occupies at least a significant portion of the open pores of the metal portion and is bonded to a significant portion of at least one external side of the metal element. The present invention is also a method of manufacturing such an ICS material.
Abstract translation: 本发明是一种整体复合结构(ICS)材料,其包括具有至少一个外侧的开放金属结构和限定多个开口形状的内表面,其中陶瓷基体复合材料结合到至少一个外侧,并且至少表面 多个开放形状的大部分,并且占据多个开放形状的至少大部分。 独立于陶瓷基质复合材料的开放金属结构的总金属体积百分比在约10%至约90%的范围内,没有任何开口形状的尺寸大于约3/4英寸。 陶瓷基质层覆盖开放金属结构的至少一个外侧的大部分。 ICS材料的金属部分的至少一个外侧与陶瓷基复合材料结合,使得陶瓷层占据金属部分的开孔的至少大部分,并且与至少一个 金属元件的外侧。 本发明也是制造这种ICS材料的方法。
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