Polycrystalline sintered bodies on a base of silicon nitride with high
fracture toughness and hardness
    5.
    发明授权
    Polycrystalline sintered bodies on a base of silicon nitride with high fracture toughness and hardness 失效
    具有高断裂韧性和硬度的氮化硅基体上的多晶烧结体

    公开(公告)号:US4743571A

    公开(公告)日:1988-05-10

    申请号:US19487

    申请日:1987-02-26

    摘要: Polycrystalline sintered bodies are provided consisting of at least 66% by weight of a crystalline Si.sub.3 N.sub.4 phase, of which at least 90% by weight is in the beta-modification, and of up to 34% by weight of secondary intergranular grain boundary phases of oxide, carbide and/or nitride. At least 25% by weight of the secondary grain boundary phases consists of a quasi-ternary crystalline compound in the E.sub.1 --E.sub.2 --E.sub.3 triangle of the Ga.sub.2 O.sub.3 --La.sub.2 O.sub.3 -Al.sub.2 O.sub.3 ternary system called "Gala", the "Gala" compound being prepared from gallium oxide, lanthanum oxide and aluminum oxide prior to producing the sintered bodies.The polycrystalline sintered bodies are produced by sintering with and without application of pressure from silicon nitride powders having a portion of impurities not exceeding 4.0% by weight, sintering additives of oxides and optionally other refractory admixtures of carbides and/or nitrides. Powders of a quasi-ternary crystalline compound (Gala compound) are employed as at least one sintering additive prepared, prior to mixing with the remaining components and to sintering, from gallium oxide, lanthanum oxide and aluminum oxide by heating to temperatures from 1500.degree. C. to 1850.degree. C. When using at least 70% by weight of silicon nitride powder, there can be used up to 30% by weight of a crystalline "Gala" compound alone or mixed with other admixtures of oxides, carbides or nitrides, but altogether at least 1% by weight of a crystalline "Gala" compound must be present. The sintered bodies are especially tough and very hard and can be used for the machining of iron materials at high cutting speeds.

    摘要翻译: 提供了多晶烧结体,其由至少66重量%的结晶Si 3 N 4相组成,其中至少90重量%为β改性,和至多34重量%的二次晶间相晶界 ,碳化物和/或氮化物。 二次晶界相的至少25重量%由称为“Gala”的Ga 2 O 3 -L 2 O 3 -Al 2 O 3三元体系的E1-E2-E3三角形中的准三元结晶化合物组成,“Gala”化合物由 氧化镓,氧化镧和氧化铝,然后再生产烧结体。 多晶烧结体是通过在不掺杂不超过4.0重量%的杂质的氮化硅粉末施加压力的情况下进行烧结来生产的,氧化物的烧结添加剂和任选的碳化物和/或氮化物的其它耐火材料混合物。 使用准三元结晶化合物(Gala化合物)的粉末作为至少一种烧结添加剂,在与剩余组分混合之前制备,并通过加热至1500℃的温度从氧化镓,氧化镧和氧化铝中烧结 当使用至少70重量%的氮化硅粉末时,可以单独使用至多30重量%的结晶“晚霜”化合物或与氧化物,碳化物或氮化物的其它混合物混合,但是 必须存在至少1重量%的结晶“晚间”化合物。 烧结体特别坚硬,非常硬,可用于高速切削铁材料的加工。

    Process for producing bodies based on boron carbide by pressureless
sintering
    7.
    发明授权
    Process for producing bodies based on boron carbide by pressureless sintering 失效
    通过无压烧结生产碳化硼体的方法

    公开(公告)号:US5505899A

    公开(公告)日:1996-04-09

    申请号:US260895

    申请日:1994-06-16

    CPC分类号: C04B35/645 C04B35/563

    摘要: A process for producing shaped bodies of boron carbide, metal diboride and carbon, which includes(a) homogeneously mixing pulverulent boron carbide with at least one pulverulent monocarbide of an element Ti, Zr, Hf, V, Nb and Ta in an amount corresponding to from 2% to 6% by weight of free carbon, based on the total weight of the boron carbide;(b) shaping this mixture into green bodies of a density of at least 50% TD;(c) heating the preformed body thus obtained to from about 1250.degree. C. to 1450.degree. C. with exclusion of oxygen in a sintering furnace and maintaining it within this temperature range for from 10 to 120 minutes; and(d) subsequently sintering the preformed body by heating to from 2100.degree. C. to 2250.degree. C.

    摘要翻译: 一种生产碳化硼,金属二硼化物和碳的成型体的方法,其包括(a)将粉状碳化硼与元素Ti,Zr,Hf,V,Nb和Ta的至少一种粉状单体碳均匀混合,量相当于 基于碳化硼的总重量,2%至6%的游离碳; (b)将该混合物成形为至少50%TD密度的生坯; (c)将由此获得的预制体从约1250℃加热至1450℃,在烧结炉中除去氧气,并将其保持在该温度范围内10至120分钟; 和(d)随后通过加热至2100℃至2250℃烧结预成型体。

    Process for producing green compacts by molding sinterable ceramic
mixtures based on silicon nitride
    8.
    发明授权
    Process for producing green compacts by molding sinterable ceramic mixtures based on silicon nitride 失效
    通过模制基于氮化硅的可烧结陶瓷混合物生产压坯的方法

    公开(公告)号:US4970036A

    公开(公告)日:1990-11-13

    申请号:US375867

    申请日:1989-07-05

    IPC分类号: C04B35/584 C04B35/626

    CPC分类号: C04B35/584

    摘要: The invention relates to a process for producing green compacts by the slip-casting process, injection-molding process or extrusion process from sinterable mixtures based on a starting powder mixture containing silicon nitride, and, if appropriate, aluminum nitride and/or alumina and other oxides as sinter aids. The dispersant and binder used is a magnesium chloride hydrate as a mixture with magnesium oxide and water and, after molding, the mixtures are hardened at temperatures from 30.degree. to 60.degree. C. In addition, ceramic fibers, such as silicon carbide, can also be processed as fillers. The green compacts thus produced are sufficiently stable, so that they can be worked mechanically.

    摘要翻译: 本发明涉及通过基于含有氮化硅的起始粉末混合物以及如果适用的氮化铝和/或氧化铝等的可烧结混合物的流延法,注射成型法或挤出法生产压坯的方法 氧化物作为烧结助剂。 使用的分散剂和粘合剂是与氧化镁和水的混合物的氯化镁水合物,并且在模制之后,混合物在30℃至60℃的温度下硬化。此外,陶瓷纤维如碳化硅也可以 作为填料加工。 这样生产的绿色压块是足够稳定的,使得它们可以机械加工。