摘要:
In a process for the reduction of fine ore by reducing gas in the fluidized bed method, the following characteristic features are realized in order to achieve a uniform and even degree of metallization at optimum utilization of the reducing gas and while minimizing the amount of reducing gas employed, that the fine ore is fractionated by aid of the reducing gas into at least two fractions having different grain size distributions, that each fraction is reduced by the reducing gas in a separate fluidized bed, wherein the reducing gas maintains a first fluidized bed containing the coarse-grain fraction and separates the fine-grain fraction from the same, is accelerated together with the fine-grain fraction, subsequently under pressure release forms a further fluidized bed, into which it is continuously injected in a radially symmetrical manner and from below, and wherein, furthermore, secondary reducing gas additionally is directly injected into the further fluidized bed in a radially symmetrical manner, and that reduced ore is discharged from both the first and the second fluidized beds.
摘要:
A device for three-stage fluidized bed for reducing a fine iron ore in accordance with the present invention comprises: a first single-type fluidized bed furnace for drying/pre-heating a fine iron ore in a bubbling fluidized state; a first cyclone for collecting fine iron ore particles entrained in an exhaust gas from the first fluidized bed furnace; a second single-type fluidized bed furnace for pre-reducing the fine iron ore dried/pre-heated in the first fluidized bed furnace; a second cyclone for collecting fine iron ore particles entrained in an exhaust gas from the second fluidized bed furnace; a third twin-type fluidized bed furnace comprising a first cylindrical reaction furnace and a second reaction furnace for finally reducing coarse iron ore particles and medium/fine iron ore particles, respectively, which are pre-reduced in the second fluidized bed furnace; a third cyclone for collecting medium/fine iron ore particles entrained in an exhaust gas from the first reaction furnace of the third fluidized bed furnace; and a fourth cyclone for collecting ultrafine iron ore particles entrained in an exhaust gas from the second furnace of the third fluidized bed furnace.
摘要:
A reduction apparatus and a method for efficient reduction of fine iron ores of wide grain range comprising serially arranged a drying/preheating furnace, a first reducing furnace for prereduction and a second reduction furnace for final reduction, each working with bubbling fluidized bed and being connected each to a cyclone for capturing iron ore dust contained in the exhaust gases, having each a tapered shape smoothly expanded outwards and thus considerably decreasing elutriation of fine particles, increasing the reduction efficiency and enhancing the utilization of the reducing gas.
摘要:
In the process for the production of liquid pig iron 943) or liquid steel pre-products from charging substances comprising iron ore (5) and fluxes and at least partially containing a portion of fines, the iron ore is directly reduced to sponge iron in at least two reduction stages (1, 2) by the fluidized bed method, the sponge iron is melted in a melt-down gasifying zone (39) under the supply of carbon carriers and an oxygen-containing gas, and a CO- and H2-containing reducing gas is produced which is injected into reduction zones of the reduction stages (1, 2), is reacted there, is withdrawn as a top gas and optionally is supplied to a consumer. To achieve uniform reduction of the iron ore at optimum exploitation of the reducing gas, the iron ore (5) in a first reduction stage (1) by aid of the reducing gas is fractionated into at least two fractions having different grain size distributions each, each fraction is reduced by the reducing gas in a separate fluidized bed (6, 15), wherein the reducing gas maintains a first fluidized bed (6) containing the coarse-grain fraction and separates the fine-grain fraction from the same, and wherein, further, reducing gas is additionally introduced into the further fluidized bed (15) directly reduced iron ore (5) is discharged both from the first and from the further fluidized bed (6, 15) and the fine- and the coarse-grain fraction reduced in the first reduction stage (1) are further reduced in at least one further reduction stage (2) operating in the same manner as the first reduction stage (1) and from the last reduction stage (2) the fine-grain fraction is introduced into the melt-down gasifying zone (39) while being agglomerated by provision of oxygen, and the coarse-grain fraction is fed directly into the melt-down gasifying zone (39) gravitationally (FIG. 1).
摘要:
In a method for treating particulate material in the fluidized bed method, the particulate material is maintained in a fluidized bed by a treating gas flowing from bottom to top and thereby is treated. To minimize the consumption of treating gas and to reduce entrainment of fine particles by the treating gas, a particulate material having a wide grain distribution and a relatively high portion of fines is used for treatment and the treating gas in the fluidized bed is maintained at a superficial velocity less than the velocity required for fluidizing the largest particles of said particulate material.
摘要:
The 2-stage fluidized bed furnace for pre-reducing a fine iron ore comprises a first stage fluidized bed furnace for receiving the fine iron ore from a storage hopper, discharging medium/small particle size iron ore to the upper part thereof, and reducing a coarse particle size iron ore while forming a bubbling fluidized bed; a second stage fluidized bed furnace for receiving the medium/small particle size iron ore discharged from the upper part of the first stage and reducing it while forming a turbulent fluidized bed; and a first hot cyclone for collecting the small particle size iron ore contained in the discharged gas from the second stage fluidized bed furnace, the first stage furnace being formed in an upper-narrowed, lower-expanded shape and comprising a narrow, upper portion, a transitional, slanted portion and a wide, lower portion, the second stage furnace being in an upper-expanded, lower-narrowed shape and comprising a wide, upper portion, a transitional, slanted portion and a narrow, lower portion.
摘要:
A two-stage fluidized bed reducing apparatus and a reducing method for fine iron ore of a wide particle size distribution with an increased degree of utilization of the reducing gas. Fine iron particles dropping through the holes of a gas distributor can be recycled into the fluidized bed furnace, thereby preventing an impediment of the reducing gas flow due to abnormal defluidizing or channeling. A first fluidized bed furnace dries, pre-heats and pre-reduces the fine iron ore, and a second fluidized bed furnace finally reduces the pre-reduced iron ore. Downstream of the respective fluidized beds are installed intermediate hoppers and gas/solid sealing valves. Thus, the fine iron ore particles which drop through the holes of gas distributors during the abnormal operation are recycled to the furnaces. Accordingly, the gas flow is not impeded.
摘要:
In the process for the production of liquid pig iron 943) or liquid steel pre-products from charging substances comprising iron ore (5) and fluxes and at least partially containing a portion of fines, the iron ore is directly reduced to sponge iron in at least two reduction stages (1, 2) by the fluidized bed method, the sponge iron is melted in a melt-down gasifying zone (39) under the supply of carbon carriers and an oxygen-containing gas, and a CO- and H2-containing reducing gas is produced which is injected into reduction zones of the reduction stages (1, 2), is reacted there, is withdrawn as a top gas and optionally is supplied to a consumer. To achieve uniform reduction of the iron ore at optimum exploitation of the reducing gas, the iron ore (5) in a first reduction stage (1) by aid of the reducing gas is fractionated into at least two fractions having different grain size distributions each, each fraction is reduced by the reducing gas in a separate fluidized bed (6, 15), wherein the reducing gas maintains a first fluidized bed (6) containing the coarse-grain fraction and separates the fine-grain fraction from the same, and wherein, further, reducing gas is additionally introduced into the further fluidized bed (15) directly reduced iron ore (5) is discharged both from the first and from the further fluidized bed (6, 15) and the fine- and the coarse-grain fraction reduced in the first reduction stage (1) are further reduced in at least one further reduction stage (2) operating in the same manner as the first reduction stage (1) and from the last reduction stage (2) the fine-grain fraction is introduced into the melt-down gasifying zone (39) while being agglomerated by provision of oxygen, and the coarse-grain fraction is fed directly into the melt-down gasifying zone (39) gravitationally (FIG. 1).
摘要:
A fluidized bed reducing system for reducing a fine iron ore is disclosed, in which the structure of the fluidized bed reducing furnace is improved such that the coarse iron ore particles are distributed in the lower portion of the fluidized bed within the furnace and the fine iron ore particles are distributed in the upper portion of the fluidized bed. Thus, the average residence times of the particles in the furnace are adjusted differently for different ore sizes, so that the reducing efficiency can be improved, and that the residence time of the reducing gas in the furnace can be extended, thereby improving the degree of gas utilization. The fluidized bed reducing system for reducing a fine iron ore includes: an upper iron ore outlet for discharging fine iron ore particles; a lower iron ore outlet for discharging coarse iron ore particles; a gas distributor installed in a lower portion of a reducing furnace; a gas inlet formed on a lower portion of the reducing furnace for introducing a reducing gas; an iron ore inlet for supplying an iron ore of wide particle size distribution; a circulating duct connected to an upper portion of the reducing furnace for discharging extremely fine iron ore particles together with the reducing gas; a particle capturing device an extremely fine iron ore recycling duct. The fluidized bed reducing furnace includes a cylindrical upper portion and a tapered lower portion, the tapered portion being in a wide-upper-narrow-lower shape.
摘要:
A smelting reduction apparatus and a method for producing molten pig iron using the smelting reduction apparatus are disclosed. The molten pig iron is produced by using iron ore, sintered ore or iron pellets, so that the reduced iron discharge operation from a pre-reducing furnace to a melter-gasifier would not give any influence to the operation of the pre-reducing furnace. An iron ore is pre-reduced at a pre-reducing furnace by utilizing a reducing off-gas which is produced from a melter-gasifier. The pre-reduced iron ore is melted and reduced at the melter-gasifier. The reducing gas which is discharged from the melter-gasifier is supplied through an ascending duct and a cyclone into the pre-reducing furnace. The fine iron ore which is collected at the cyclone is spouted through a recycling device and a melter-burner into the melter-gasifier. A part of the reducing off-gas which has passed through the cyclone is supplied through a ventury scrubber, a compressor and a compressed gas circulating duct into the ascending duct. In such an apparatus, a reduced iron discharge device is installed between the pre-reducing furnace and the melter-gasifier.