Abstract:
A ganged electrical connection system includes a plurality of first connectors matable to a plurality of second connectors along mating axes, and a connector position assurance (CPA) member. The CPA member includes a plurality of tabs and a plurality of release fingers. The plurality of first connectors include a plurality of lock arms and the plurality of second connectors include a plurality of inclined ramps. The plurality of tabs receive the plurality of lock arms and the plurality of inclined ramps deflectingly engage said plurality of release fingers to allow movement of the CPA member in to a position of the CPA member, that when disposed in the position, keeps the plurality of second connectors from unmating from the plurality of coupled first connectors. Methods of fabricating an electrical connection system and a ganged electrical connection system that include the CPA member are also presented.
Abstract:
A first connector is matable to a second connector in an electrical connection system. The first connector has a connector body that contains a primary and a secondary latch. The respective latches and the connector body of the first connector are molded to form a single unitary piece. The single unitary piece is constructed to define a space intermediate the primary latch and the connector body. The space is adapted to fit a latch position assurance lock to prevent displacement of the primary latch. The primary and the secondary latch respectively communicate with at least one primary and at least one secondary latch ramp disposed on the second connector when at least the first connector is unmated from the second connector. A method to assemble an electrical connection system using the single unitary piece of the first connector is also provided.
Abstract:
A stagable electrical connector and method of assembly has a housing and a shuttle that moves with respect to the housing from a staged position to an assembled position. An electrically conductive terminal snap fits to the shuttle when in the staged position and generally does not move with respect to the shuttle as the shuttle is then moved from the staged position to the assembled position that further secures the terminal to the shuttle. Preferably, a one-way coupler is carried between the shuttle and the housing to strongly resist withdrawal of the shuttle from the housing as the terminal is snap fitted to the shuttle. During snap fitting of the terminal, a flex beam of the shuttle is free to move giving way to the terminal and resiliently flexing back when the terminal is fitted to the shuttle. Rearward movement of the shuttle with respect to the housing places a distal catch end of the flex beam snugly between a reinforcement structure of the housing and the terminal preventing flexing of the flex beam and further securing the terminal to the shuttle.
Abstract:
An electrical connector comprises a plurality of female terminals which are attached to conductor wires which are passed through the longitudinal assembly slots of a connector body after which the female terminals are pulled into the terminal cavities of the connector body through contact openings at one end of the connector body. The female terminals have projecting tabs disposed in the longitudinal assembly slots to orient the female terminals in the terminal cavities and latch fingers to retain the female terminals in the terminal cavities. The latch fingers are accessible through the longitudinal slots to release them from cooperating latch shoulders in the terminal cavities so that the female terminals may be individually removed from the terminal cavities through the contact openings.
Abstract:
An electrical connection system and method includes a first connector housing matable to a second connector housing along a mating axis. The first connector housing contains a mating assist lever (MAL) that rotationally pivots between an INOPERATIVE position and a CLOSED position and includes a locking means. When the MAL is positionally rotatable to the CLOSED position the first connector housing and the second connector housing are mated together such that the locking means is disposed adjacent an external surface of the second connector housing. A sufficiently applied force against the locking means actuates the locking means so that the locking means latchingly secures the first connector housing to the second connector housing. A CPA member, also disposed on the MAL, slidingly communicates with the latched locking means transverse to the mating axis and ensures the latched locking means does not become unlatched so that electrical connection system remains mated.
Abstract:
A ganged electrical connection system includes an arrangement defining a plurality of receptacles. A plurality of first connectors is receivably coupled in the plurality of receptacles. A plurality of second connectors is matable to the plurality of coupled first connectors of the arrangement along mating axes. Positional mating tolerance variation associated with the plurality of second connectors in relation to the plurality of coupled first connectors manifested at the plurality of receptacles when the plurality of second connectors are mated to the plurality of coupled first connectors is absorbed by the arrangement. The plurality of the plurality of second connectors mate with the plurality of coupled first connectors in a single unimpeded, uninterrupted mating connection. A ganged electrical system for an electric-type vehicle is also presented.
Abstract:
An electrical connector uses a single flex circuit having two banks of electrical conductors each engaged to a series of terminals disposed or engaged in first and second carriers. The carriers are stacked upon one another and then inserted into a shroud of the electrical connector from a lateral direction. A clip retainer is then inserted from the rear into the shroud of the electrical connector between the first and second carriers to assure the position of the individual terminals within the respective carriers. The single flex circuit is replaced by a plurality of individual electrically insulated conductors in a second embodiment.
Abstract:
Disclosed herein is an electrical female terminal which comprises a direct current path between a contact region defined by a plurality of circumferentially spaced contact vanes formed as beams having opposite ends connected to terminal body portions and wherein each vane is twisted on its length to provide a radially inwardly directed contact on a beam that provides a torsional force component that increases normal forces for providing electrical contact without producing a commensurate increase in the force required to engage a pin within the contact region.
Abstract:
Battery temperature sensing device including a sensor embedded in a housing and together secured to the underside of a battery cable terminal for pressing against the side wall of the battery beneath the electrolyte level therein when the terminal is coupled to the battery. The housing conforms to the underside of the terminal and is detachably secured to the terminal by means of a cap which conforms to the topside of the terminal and is adjoined to the housing via snap-in fasteners.
Abstract:
An electrical connection system and method includes a first connector housing matable to a second connector housing along a mating axis. The first connector housing contains a mating assist lever (MAL) that rotationally pivots between an INOPERATIVE position and a CLOSED position and includes a locking means. When the MAL is positionally rotatable to the CLOSED position the first connector housing and the second connector housing are mated together such that the locking means is disposed adjacent an external surface of the second connector housing. A sufficiently applied force against the locking means actuates the locking means so that the locking means latchingly secures the first connector housing to the second connector housing. A CPA member, also disposed on the MAL, slidingly communicates with the latched locking means transverse to the mating axis and ensures the latched locking means does not become unlatched so that electrical connection system remains mated.