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公开(公告)号：US11203136B2
公开(公告)日：2021-12-21
申请号：US16309678
申请日：2017-05-11
Applicant: HONDA MOTOR CO., LTD. , SUBARU CORPORATION , SUZUKI MOTOR CORPORATION , TOYOTA JIDOSHA KABUSHIKI KAISHA , TEIJIN LIMITED , Toray Industries, Inc. , KYOWA INDUSTRIAL CO., LTD. , NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITY
Inventor： Satoshi Hirawaki , Yasunari Kuratani , Masashi Horikawa , Tomomi Ichida , Kazuaki Amaoka , Takashi Kusaka , Yoshinori Yamamori , Kosuke Sakurai
IPC: B29C43/18 , B29C43/34 , B29B13/02 , B29K101/12 , B29K105/12 , B29K307/04
Abstract: A method of producing thermoplastic resin composite material in which a main base material containing thermoplastic resin and a sheet-like shaped auxiliary base material are integrally molded and are made into composite material. The production method includes the steps of: heating the auxiliary base material (step S1); disposing the heated auxiliary base material in a mold (step S2); disposing the main base material in the mold via the auxiliary base material (step S3); closing the mold, and pressing together and integrally molding the auxiliary base material and the main base material (step S4); and taking out the integrally-molded thermoplastic resin composite material from the mold.
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公开(公告)号：US20200300788A1
公开(公告)日：2020-09-24
申请号：US16652906
申请日：2018-10-02
Applicant: NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITY , TORAY INDUSTRIES, INC. , KYOWA INDUSTRIAL CO., LTD.
Inventor： Atsuhiko YAMANAKA , Mariko TERADA , Yukitane KIMOTO , Koji SHIRAKI , Yuji HOTTA , Daisuke SHIMAMOTO
IPC: G01N23/207
Abstract: A method for measuring a fiber orientation degree includes: irradiating a sample formed of a composite material containing discontinuous carbon fibers with an X-ray to acquire an X-ray diffraction image; calculating an angle (2θ)A of a peak originating from a crystal face of graphite; calculating a correction coefficient δ of a thickness of the sample; calculating an upper limit (2θ)B of the peak of the crystal face of graphite; calculating a diffraction sensitivity IC(ϕ) of the peak originating from the crystal face of graphite by correcting an integrating range with the correction coefficient δ and integrating the X-ray diffraction image with respect to a diffraction angle (2θ); and calculating a fiber orientation degree Sd(β) by the method of Hermans from the diffraction sensitivity IC(ϕ).
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公开(公告)号：US11780124B2
公开(公告)日：2023-10-10
申请号：US16770268
申请日：2018-12-07
Applicant: HONDA MOTOR CO., LTD. , KADO Corporation , NATIONAL UNIVERSITY CORPORATION TOKAI NATIONAL HIGHER EDUCATION AND RESEARCH SYSTEM , Toray Industries, Inc. , Teijin Limited , SUBARU CORPORATION , TOYOTA JIDOSHA KABUSHIKI KAISHA , KYOWA INDUSTRIAL CO., LTD.
Inventor： Satoshi Hirawaki , Yoshiaki Matsumoto , Shunya Hatanaka , Takashi Kusaka , Yasunari Kuratani
CPC classification number: B29C43/34 , B29C43/58 , B29C2043/3411 , B29C2043/5816 , B29C2043/5875
Abstract: An apparatus for manufacturing a thermoplastic resin material, including: a mold for molding a base material containing a thermoplastic resin into a predetermined shape; and a transfer mechanism that places the base material in the mold, wherein the transfer mechanism includes a detection mechanism that detects a state of the base material, and a controlling unit that controls operation of the mold and the transfer mechanism.
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公开(公告)号：US11360035B2
公开(公告)日：2022-06-14
申请号：US16652906
申请日：2018-10-02
Applicant: NATIONAL UNIVERSITY CORPORATION TOKAI NATIONAL HIGHER EDUCATION AND RESEARCH SYSTEM , TORAY INDUSTRIES, INC. , KYOWA INDUSTRIAL CO., LTD.
Inventor： Atsuhiko Yamanaka , Mariko Terada , Yukitane Kimoto , Koji Shiraki , Yuji Hotta , Daisuke Shimamoto
IPC: G01N23/207 , G01N23/2055
Abstract: A method for measuring a fiber orientation degree includes: irradiating a sample formed of a composite material containing discontinuous carbon fibers with an X-ray to acquire an X-ray diffraction image; calculating an angle (2θ)A of a peak originating from a crystal face of graphite; calculating a correction coefficient δ of a thickness of the sample; calculating an upper limit (2θ)B of the peak of the crystal face of graphite; calculating a diffraction sensitivity IC(ϕ) of the peak originating from the crystal face of graphite by correcting an integrating range with the correction coefficient δ and integrating the X-ray diffraction image with respect to a diffraction angle (2θ); and calculating a fiber orientation degree Sd(β) by the method of Hermans from the diffraction sensitivity IC(ϕ).
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公开(公告)号：US11052581B2
公开(公告)日：2021-07-06
申请号：US16310008
申请日：2017-05-11
Applicant: HONDA MOTOR CO., LTD. , SUBARU CORPORATION , SUZUKI MOTOR CORPORATION , TOYOTA JIDOSHA KABUSHIKI KAISHA , TEIJIN LIMITED , Toray Industries, Inc. , KYOWA INDUSTRIAL CO., LTD. , NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITY
Inventor： Satoshi Hirawaki , Masashi Horikawa , Shusuke Sanai , Kanji Takaoka , Kazuaki Amaoka , Munehito Kawakami , Kazuki Baba
Abstract: A molding method and a molding system for improving a molding speed of a resin molded member. In the method, firstly a thermoplastic resin composite material is filled in a metal mold (i.e., at time T0), and subsequently a mold-clamping process gets started. As the mold-clamping process progresses, a first decompression circuit starts to decompress an inside of a cavity when the cavity is closed by a sealing member provided on the metal mold. Then, as the mold-clamping process further progresses, the thermoplastic resin composite material thus filled in the metal mold contacts an upper mold of the metal mold (i.e., at time T2). After that, a second decompression circuit starts to decompress the inside of the cavity, thereby to complete the mold-clamping process (i.e., at time T3).
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Patent Agency Ranking
公开(公告)号：US20200300606A1
公开(公告)日：2020-09-24
申请号：US16652883
申请日：2018-10-02
Applicant: NATIONAL UNIVERSITY CORPORATION TOKAI NATIONAL HIGHER EDUCATION AND RESEARCH SYSTEM , TORAY INDUSTRIES, INC. , AISIN SEIKI KABUSHIKI KAISHA , KYOWA INDUSTRIAL CO., LTD.
Inventor： Mariko TERADA , Atsuhiko YAMANAKA , Yukitane KIMOTO , Koji SHIRAKI , Yuji HOTTA , Daisuke SHIMAMOTO
Abstract: A method for producing a preparation for fiber length measurement includes: a preliminary dispersion process of adding fibers and a dispersion medium with a viscosity of 500 Pa·s to 10,000 Pa·s to a sealable container so as to give a concentration of the fibers of 0.1% by mass or less and shaking the container to prepare a preliminary dispersion liquid; a dispensing process of dispensing part of the preliminary dispersion liquid to another sealable container; a dilution process of adding the dispersion medium to the dispensed preliminary dispersion liquid so as to give a concentration of the fibers of 0.005% by mass or less and shaking the container to prepare a dispersion liquid for measuring fiber length; and a casting process of spreading part of the dispersion liquid for measuring fiber length onto a base having light transparency.
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公开(公告)号：US11118898B2
公开(公告)日：2021-09-14
申请号：US16652883
申请日：2018-10-02
Applicant: NATIONAL UNIVERSITY CORPORATION TOKAI NATIONAL HIGHER EDUCATION AND RESEARCH SYSTEM , TORAY INDUSTRIES, INC. , AISIN SEIKI KABUSHIKI KAISHA , KYOWA INDUSTRIAL CO., LTD.
Inventor： Mariko Terada , Atsuhiko Yamanaka , Yukitane Kimoto , Koji Shiraki , Yuji Hotta , Daisuke Shimamoto
Abstract: A method for producing a preparation for fiber length measurement includes: a preliminary dispersion process of adding fibers and a dispersion medium with a viscosity of 500 Pa·s to 10,000 Pa·s to a sealable container so as to give a concentration of the fibers of 0.1% by mass or less and shaking the container to prepare a preliminary dispersion liquid; a dispensing process of dispensing part of the preliminary dispersion liquid to another sealable container; a dilution process of adding the dispersion medium to the dispensed preliminary dispersion liquid so as to give a concentration of the fibers of 0.005% by mass or less and shaking the container to prepare a dispersion liquid for measuring fiber length; and a casting process of spreading part of the dispersion liquid for measuring fiber length onto a base having light transparency.
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公开(公告)号：US20190168425A1
公开(公告)日：2019-06-06
申请号：US16310008
申请日：2017-05-11
Applicant: HONDA MOTOR CO., LTD. , SUBARU CORPORATION , SUZUKI MOTOR CORPORATION , TOYOTA JIDOSHA KABUSHIKI KAISHA , Toray Industries, Inc. , KYOWA INDUSTRIAL CO., LTD. , NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITY , AISIN SEIKI KABUSHIKI KAISHA , Mitsubishi Jidosha Kogyo Kabushiki Kaisha , TOHO TENAX CO., LTD.
Inventor： Satoshi Hirawaki , Masashi Horikawa , Shusuke Sanai , Kanji Takaoka , Kazuaki Amaoka , Munehito Kawakami , Kazuki Baba
Abstract: A molding method and a molding system for improving a molding speed of a resin molded member. In the method, firstly a thermoplastic resin composite material is filled in a metal mold (i.e., at time T0), and subsequently a mold-clamping process gets started. As the mold-clamping process progresses, a first decompression circuit starts to decompress an inside of a cavity when the cavity is closed by a sealing member provided on the metal mold. Then, as the mold-clamping process further progresses, the thermoplastic resin composite material thus filled in the metal mold contacts an upper mold of the metal mold (i.e., at time T2). After that, a second decompression circuit starts to decompress the inside of the cavity, thereby to complete the mold-clamping process (i.e., at time T3).
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公开(公告)号：US20210001569A1
公开(公告)日：2021-01-07
申请号：US16975904
申请日：2019-02-27
Applicant: National University Corporation Tokai National Higher Education and Research System , KYOWA INDUSTRIAL CO., LTD. , TEIJIN LIMITED
Inventor： Takashi ISHIKAWA , Makoto ICHIKI
Abstract: A method of manufacturing a molded product of fiber-reinforced thermoplastic resin includes: mixing i) a first fiber-reinforced thermoplastic resin material manufactured by fusing and kneading a thermoplastic resin and fiber and extruding a resultant composite and ii) a second fiber-reinforced thermoplastic resin material manufactured by impregnating a fiber with a thermoplastic resin; heating the first and second fiber-reinforced thermoplastic resin materials thus mixed; and molding the first and second fiber-reinforced thermoplastic resin materials thus heated. An average value of a length of the fiber included in the second fiber-reinforced thermoplastic resin material is larger than an average value of a length of the fiber included in the first fiber-reinforced thermoplastic resin material.
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公开(公告)号：US20190118427A1
公开(公告)日：2019-04-25
申请号：US16309678
申请日：2017-05-11
Applicant: HONDA MOTOR CO., LTD. , SUBARU CORPORATION , SUZUKI MOTOR CORPORATION , TOYOTA JIDOSHA KABUSHIKI KAISHA , TEIJIN LIMITED , TORAY INDUSTRIES, INC. , KYOWA INDUSTRIAL CO., LTD. , NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITY
Inventor： Satoshi Hirawaki , Yasunari Kuratani , Masashi Horikawa , Tomomi Ichida , Kazuaki Amaoka , Takashi Kusaka , Yoshinori Yamamori , Kosuke Sakurai
Abstract: A method of producing thermoplastic resin composite material in which a main base material containing thermoplastic resin and a sheet-like shaped auxiliary base material are integrally molded and are made into composite material. The production method includes the steps of: heating the auxiliary base material (step S1); disposing the heated auxiliary base material in a mold (step S2); disposing the main base material in the mold via the auxiliary base material (step S3); closing the mold, and pressing together and integrally molding the auxiliary base material and the main base material (step S4); and taking out the integrally-molded thermoplastic resin composite material from the mold.
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