Ceramic materials for use in insert-casting and processes for producing
the same
    1.
    发明授权
    Ceramic materials for use in insert-casting and processes for producing the same 失效
    用于铸造的陶瓷材料及其生产方法

    公开(公告)号:US5066626A

    公开(公告)日:1991-11-19

    申请号:US445486

    申请日:1989-12-04

    IPC分类号: C04B35/111 C04B35/478

    CPC分类号: C04B35/478 C04B35/111

    摘要: A ceramic material for use in insert-casting, which contains not less than 65% by volume of aluminum titanate as a crystalline phase. The average particle diameter of crystals of the aluminum titanate is not less than 10 .mu.m, and not more than 20% by volume of a glass phase containing a rare earth element in an amount of 0.5 to 16% by weight when calculated in the form of an oxide is contained. Young's modulus is 50 to 2,000 kgf/mm.sup.2. A process for producing the same is also disclosed, which includes the steps of preparing a powder by mixing a material, as an Al.sub.2 O.sub.3 source material, containing not more than 96% by weight of Al.sub.2 O.sub.3 and having an average particle size of not less than 3 .mu.m, a material having an average particle diameter of not more than 3 .mu.m as a TiO.sub.2 source material, and a given rare earth element in an amount of 1.8% by weight when calculated in the form of an oxide, shaping the powder, and drying and firing the shaped body. The ceramic material has an actual break strain of not less than 6.times.10.sup.-3. The process for producing such a ceramic material includes a step of cooling the shaped body at a rate of at least not less than 500.degree. C./hr in a temperature range not less than 200.degree. C. during and/or after the firing.

    Method for molding a ceramic port liner
    4.
    发明授权
    Method for molding a ceramic port liner 失效
    陶瓷端口衬套成型方法

    公开(公告)号:US5474724A

    公开(公告)日:1995-12-12

    申请号:US251671

    申请日:1994-05-31

    申请人: Kaname Fukao

    发明人: Kaname Fukao

    摘要: This method is to mold a ceramic port liner from a ceramic material by drain casting. The slurry of the ceramic material is subjected to a pressure of 5 kgf/cm.sup.2 or higher in a mold. The method is also to mold under the condition that the mold is transformed by reducing a certain volume within the range of 0.3%-1.0% in the direction of constriction applied. According to this method, a ceramic port liner without deformation and unevenness in thickness can be obtained.

    摘要翻译: 该方法是通过排水浇注从陶瓷材料模制陶瓷端口衬里。 陶瓷材料的浆料在模具中经受5kgf / cm 2以上的压力。 该方法还可以在通过在收缩方向上减小0.3%-1.0%范围内的一定体积来转化模具的条件下进行模塑。 根据该方法,可以获得没有变形和厚度不均匀的陶瓷端口衬套。

    Aluminum titanate ceramic and process for producing the same
    6.
    发明授权
    Aluminum titanate ceramic and process for producing the same 失效
    钛酸铝陶瓷及其制造方法

    公开(公告)号:US5422324A

    公开(公告)日:1995-06-06

    申请号:US949586

    申请日:1992-09-23

    CPC分类号: C04B35/478

    摘要: The present invention provides an aluminium titanate ceramic composed of, as main crystalline phases, 60-85% of an aluminum titanate phase, 10-25% of a rutile phase, 2-10% of a corundum phase and 2-10% of a mullite phase, wherein the amount of vitreous phase is 5% or less. The aluminum titanate ceramic is superior in both heat cycle durability and casted property.

    摘要翻译: 本发明提供一种钛酸铝陶瓷,其主要结晶相为60-85%的钛酸铝相,10-25%的金红石相,2-10%的刚玉相和2-10%的 莫来石相,其中玻璃质相的量为5%以下。 钛酸铝陶瓷在热循环耐久性和铸造性方面均优异。

    Method for producing and method of using slip casting mold
    7.
    发明授权
    Method for producing and method of using slip casting mold 失效
    生产方法和使用滑动模具的方法

    公开(公告)号:US5169578A

    公开(公告)日:1992-12-08

    申请号:US584613

    申请日:1990-09-19

    申请人: Kaname Fukao

    发明人: Kaname Fukao

    IPC分类号: B28B1/26

    CPC分类号: B28B1/262

    摘要: A slip casting mold suitable to be used for the production of a hollow ceramic article for insert casting can be easily produced by a method wherein granules having an average grain size of at least 30 .mu.m are adhered to the surface of a mold to produce a mold having a 10 point average surface roughness R.sub.z of at least 30 .mu.m, and the resulting mold is used in the production of the slip casting mold.