公开(公告)号：US08928447B2

公开(公告)日：2015-01-06

申请号：US13703883

申请日：2011-05-27

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F27/02 ,  H01F5/00 ,  H01F17/04 ,  H01F27/24 ,  H01F27/255 ,  H01F37/00 ,  H01F27/36 ,  H01F41/02 ,  H01F3/10

CPC分类号： H01F27/255 ,  H01F27/362 ,  H01F37/00 ,  H01F41/02 ,  H01F2003/106 ,  H01F2017/048 ,  Y10T29/49073

摘要： A reactor 1α includes one coil 2, a magnetic core 3 to which the coil 2 is arranged, and a case 4 containing an assembly 10 of the coil 2 and the magnetic core 3. The magnetic core 3 includes an inner core portion 31 inserted into the coil 2, and a coupling core portion 32 disposed around the coil 2. The coupling core portion 32 is made of a mixture of magnetic powder and resin. The coil 2 is covered with the coupling core portion 32 and is enclosed within the case 4 in a sealed state. The reactor 1α includes, in an outermost surface region exposed at an opening of the case 4, a magnetic shield layer 5 made of non-magnetic powder, having smaller specific gravity than the magnetic powder and having electrical conductivity, and the resin. A small reactor capable of reducing magnetic flux leaked to the outside is thereby provided. A method of producing a small reactor capable of reducing magnetic flux leaked to the outside is also provided which produces the reactor 1α by filling the case 4 with a mixture of magnetic powder, non-magnetic powder, and resin, producing a state where the non-magnetic powder has floated to the opening side of the case 4 and the magnetic powder has precipitated on the bottom side of the case 4, and hardening the resin.

摘要翻译： 反应器1α包括一个线圈2，配置有线圈2的磁芯3和包含线圈2和磁芯3的组件10的壳体4.磁芯3包括插入到内芯部31中的内芯部31 线圈2和设置在线圈2周围的耦合芯部32.耦合芯部32由磁粉和树脂的混合物制成。 线圈2被耦合芯部32覆盖，并且在密封状态下封装在壳体4内。 反应器1α在暴露在壳体4的开口处的最外表面区域中包括由非磁性粉末制成的磁阻屏蔽层5，该非磁性粉末比磁性粉末具有更小的比重并且具有导电性，并且该树脂。 从而可以提供能够减少泄漏到外部的磁通量的小型电抗器。 还提供一种能够减少泄漏到外部的磁通量的小型反应器的方法，其通过用磁性粉末，非磁性粉末和树脂的混合物填充壳体4来产生反应器1α，产生非 - 磁性粉末已经漂浮到壳体4的开口侧，并且磁性粉末在壳体4的底侧沉淀，并使树脂硬化。

公开(公告)号：US20140050001A1

公开(公告)日：2014-02-20

申请号：US14114480

申请日：2012-04-20

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F27/255 ,  H02M7/537

CPC分类号： H01F27/255 ,  H01F1/26 ,  H01F27/022 ,  H01F37/00 ,  H01F2003/106 ,  H02M7/537

摘要： A reactor 1A includes a single coil 2 formed by spirally winding a wire 2w and a magnetic core 3 that is disposed inside and outside the coil 2 and forms a closed magnetic circuit. The magnetic core 3 includes an inner core portion 31 disposed inside the coil 2 and an outer core portion 32 disposed so as to cover the outer periphery of the coil 2. The outer core portion 32 is formed of a composite material containing a magnetic powder and a resin. In a section of this composite material, the maximum bubble diameter is 300 μm or less. In the reactor 1A, the outer core portion 32 has a maximum bubble diameter of 300 μm or less and, as a result, the loss is low and magnetic characteristics are less likely to be decreased.

摘要翻译： 电抗器1A包括通过螺旋地缠绕线2w而形成的单个线圈2和设置在线圈2内部和外部并形成闭合磁路的磁芯3。 磁芯3包括设置在线圈2内部的内芯部31和设置成覆盖线圈2的外周的外芯部32.外芯部32由包含磁性粉末和 树脂。 在该复合材料的一部分中，最大气泡直径为300μm或更小。 在反应器1A中，外芯部32的最大气泡直径为300μm以下，结果是损耗低，磁特性不太可能降低。

公开(公告)号：US06199605B1

公开(公告)日：2001-03-13

申请号：US09446664

申请日：1999-12-23

申请人： Kazuhiro Inaba ,  Toshiyuki Wakasa ,  Mamoru Shiratori ,  Masato Ichikawa

发明人： Kazuhiro Inaba ,  Toshiyuki Wakasa ,  Mamoru Shiratori ,  Masato Ichikawa

IPC分类号： B65B4342

CPC分类号： C12M29/06 ,  C12M23/10 ,  C12M23/50

摘要： A dispensing apparatus is which, even when a small amount of a medium is to be dispensed, can satisfactorily dispense the medium. The medium dispensing apparatus (1) has: a laboratory dish transporting mechanism (20) which transports a laboratory dish (10) along a predetermined path; a movable table (30) which is disposed in the laboratory dish transportation path by the laboratory dish transporting mechanism (20), with being upward inclined by a given angle &thgr; toward a downstream side in a transportation direction of the laboratory dish (10), and which moves in circular motion in a horizontal plane along predetermined forward and backward directions, thereby moving the laboratory dish (10) placed on the table in circular motion along a horizontal direction, and in the forward and backward directions, in a state where the laboratory dish is upward inclined toward the downstream side in the transportation direction; and a medium dispensing mechanism (50) for dispensing a given amount of a medium to a portion in the laboratory dish (10) placed on the movable table (30), in a manner that at least part of the dispensed medium makes contact with the inner face of the side wall of the laboratory dish (10), the portion being on the downstream side in the transportation direction with respect to the center of the laboratory dish.

摘要翻译： 即使在要分配少量介质的情况下也可以令人满意地分配介质。 介质分配装置（1）具有：沿着预定路径输送实验室皿（10）的实验室盘输送机构（20） 一个由实验室盘传送机构（20）设置在实验室盘传送路径中的可移动台（30），向着实验室皿（10）运送方向的下游侧向上倾斜给定角度θ， 并且沿着预定的前后方向在水平面内以圆周运动的方式移动，从而沿着水平方向移动放置在桌子上的实验室皿（10），并且在向前和向后的方向上以 实验皿在运输方向向下倾斜向下游侧; 以及用于将给定量的介质分配到放置在可移动台（30）上的实验室皿（10）中的部分的介质分配机构（50），使得至少部分分配的介质与 实验室皿（10）的侧壁的内表面，该部分相对于实验室皿的中心在运输方向的下游侧。

公开(公告)号：US09847156B2

公开(公告)日：2017-12-19

申请号：US13977898

申请日：2012-03-07

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F1/01 ,  H01F27/255 ,  H02M3/158 ,  H02M7/537 ,  H01F1/26 ,  H01F37/00 ,  H01F1/147

CPC分类号： H01F1/01 ,  H01F1/14783 ,  H01F1/26 ,  H01F27/255 ,  H01F37/00 ,  H02M3/1582 ,  H02M7/537

摘要： A reactor 1 of the present invention includes a coil 2 and a magnetic core 3 disposed inside and outside the coil 2 to form a closed magnetic path. At least part of the magnetic core 3 is made of a composite material containing a magnetic substance powder made of an identical material and a resin containing the powder being dispersed therein. In the particle size distribution of the magnetic substance powder, a plurality of peaks are present. That is, the magnetic substance powder contains both a fine powder and a coarse powder at high frequencies. Since the composite material contains the fine powder, it can reduce the eddy current loss, and hence achieves to be a low-loss material. Thanks to the mixed powder including the fine powder and the coarse powder, the packing density of the magnetic substance powder is increased. Thus, the composite material exhibits a high saturation magnetic flux density. By employing such a mixed powder, the raw material powder can be handled with ease, and excellent manufacturability of the composite material is obtained.

公开(公告)号：US08922327B2

公开(公告)日：2014-12-30

申请号：US13814445

申请日：2011-08-24

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F27/24 ,  H01F27/02 ,  H01F37/00 ,  H01F3/08 ,  H01F27/23 ,  H01F41/02

CPC分类号： H01F27/02 ,  H01F3/08 ,  H01F27/022 ,  H01F27/23 ,  H01F37/00 ,  H01F41/0246

摘要： A reactor 1α includes a coil 2 formed by winding a wire 2w, a magnetic core 3 that is disposed inside and outside of the coil 2 and forms a closed magnetic circuit, and a case 4 that has an opening portion and a bottom surface 40 that opposes the opening portion and that houses an assembly 10 of the coil 2 and the magnetic core 3. At least the opening portion of the case 4 side of the magnetic core 3 is formed of a molded solid body that contains magnetic powder and resin. A surface layer 5, which prevents the magnetic powder from rusting, is provided on a surface of the magnetic core 3 on the opening portion of the case 4 side. The surface layer 5 has a resin portion formed of resin similar to the resin contained in the magnetic core 3. The resin portion is formed so as to be continuous with the resin contained in the magnetic core 3 without an interface formed therebetween.

摘要翻译： 电抗器1α包括通过缠绕线2w形成的线圈2，设置在线圈2的内部和外部并形成闭合磁路的磁芯3和具有开口部和底面40的壳体4， 与开口部分相对并且容纳线圈2和磁芯3的组件10.至少磁芯3的壳体4侧的开口部分由包含磁性粉末和树脂的模制固体构成。 在壳体4侧的开口部的磁芯3的表面设置防止磁粉生锈的表面层5。 表面层5具有与包含在磁芯3中的树脂类似的树脂形成的树脂部分。树脂部分形成为与包含在磁芯3中的树脂连续，而不形成界面。

公开(公告)号：US08754739B2

公开(公告)日：2014-06-17

申请号：US13809372

申请日：2011-07-05

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F17/04 ,  H01F27/08 ,  H01F27/02 ,  H01F27/24 ,  H01F27/28 ,  H01F27/30

CPC分类号： H01F37/00 ,  H01F27/025 ,  H01F2017/048

摘要： A reactor having a good heat dissipation effect is provided. The reactor includes one coil formed by winding a wire, a magnetic core arranged inside and outside the coil and forming a closed magnetic circuit, and a case for housing an assembly of the coil and the magnetic core. An end surface of the coil has a race track shape, and the coil is housed in the case such that the axial direction of the coil is parallel to an outer bottom surface of the case. A part of an outer peripheral surface of the coil is covered with the magnetic core (outer core portion), and a remaining part thereof not covered with the magnetic core is contacted with an inner bottom surface of the case. Since a part (mainly a linear portion) of the outer peripheral surface of the coil is directly contacted with the inner bottom surface of the case, heat of the coil can be directly dissipated such that the heat is released through the case to an installation target, e.g., a water cooling base, on which the case is installed. Thus, the reactor has a good heat dissipation effect.

摘要翻译： 提供具有良好散热效果的反应器。 电抗器包括通过缠绕线形成的一个线圈，布置在线圈内部和外部并形成闭合磁路的磁芯，以及用于容纳线圈和磁芯的组件的壳体。 线圈的端面具有座圈形状，并且线圈容纳在壳体中，使得线圈的轴向方向平行于壳体的外底面。 线圈的外周面的一部分被磁芯（外芯部）覆盖，其余未被磁芯覆盖的部分与壳体的内底面接触。 由于线圈的外周面的一部分（主要是直线部分）与壳体的内底面直接接触，所以线圈的热量可以直接耗散，使得热量通过壳体释放到安装目标 ，例如，水冷基座，其上安装有壳体。 因此，反应器具有良好的散热效果。

公开(公告)号：US20140160819A1

公开(公告)日：2014-06-12

申请号：US14233705

申请日：2012-06-18

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F27/255 ,  H02M7/42 ,  H02M3/158

CPC分类号： H02M7/42 ,  H01F1/26 ,  H01F27/022 ,  H01F27/24 ,  H01F27/255 ,  H01F37/00 ,  H02M3/1582

摘要： A reactor 1A of the present invention includes a sleeve-like coil 2, a magnetic core 3A having an inner core portion 31 disposed inside the coil 2 and an outer core portion 32A disposed outside the coil 2 to form a closed magnetic path with the inner core portion 31. The outer core portion 32A is a mold product (a hardened mold product) of a mixture of magnetic powder and resin, and structured by a combination of two radially divided pieces 321 and 322 that can be separated in the radial direction of the coil 2. Since the outer core portion 32A is structured by a plurality of divided pieces, the manufacturing time per divided piece can be shortened and excellent productivity of the reactor 1A is exhibited. When the hardened mold product is formed by injection molding, further excellent productivity is exhibited. Since the seam portion of the radially divided pieces 321 and 322 does not break the magnetic flux, no gaps that divide the magnetic flux occur between the divided pieces 321 and 322. Accordingly, the reactor 1A also has an excellent magnetic characteristic.

摘要翻译： 本发明的电抗器1A包括套筒状线圈2，具有设置在线圈2内部的内芯部31的磁芯3A和设置在线圈2外部的外芯部32A，以形成具有内部 芯部分31.外芯部分32A是由磁粉和树脂的混合物组成的模制品（硬化的模具产品），它由两个径向分开的片321和322组成，它们可沿径向方向分开 线圈2.由于外芯部32A由多个分割片构成，因此可以缩短每个分片的制造时间，并且显示出反应器1A的优异的生产率。 当通过注射成型形成硬化的模具产品时，显示出更好的生产率。 由于径向分割片321和322的接缝部分不会破坏磁通，所以在分割片321和322之间不产生分割磁通的间隙。因此，电抗器1A也具有优异的磁特性。

公开(公告)号：US20130114319A1

公开(公告)日：2013-05-09

申请号：US13809372

申请日：2011-07-05

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F27/08

CPC分类号： H01F37/00 ,  H01F27/025 ,  H01F2017/048

摘要： A reactor having a good heat dissipation effect is provided. The reactor includes one coil formed by winding a wire, a magnetic core arranged inside and outside the coil and forming a closed magnetic circuit, and a case for housing an assembly of the coil and the magnetic core. An end surface of the coil has a race track shape, and the coil is housed in the case such that the axial direction of the coil is parallel to an outer bottom surface of the case 4. A part of an outer peripheral surface of the coil is covered with the magnetic core (outer core portion, and a remaining part thereof not covered with the magnetic core is contacted with an inner bottom surface of the case. Since a part (mainly a linear portion) of the outer peripheral surface of the coil is directly contacted with the inner bottom surface of the case, heat of the coil can be directly dissipated such that the heat is released through the case to an installation target, e.g., a water cooling base, on which the case is installed. Thus, the reactor has a good heat dissipation effect.

摘要翻译： 提供具有良好散热效果的反应器。 电抗器包括通过缠绕线形成的一个线圈，布置在线圈内部和外部并形成闭合磁路的磁芯，以及用于容纳线圈和磁芯的组件的壳体。 线圈的端面具有赛道形状，线圈容纳在壳体中，使得线圈的轴向平行于壳体4的外底面。线圈的外周面的一部分 被磁芯（外芯部分）覆盖，其余未被磁芯覆盖的部分与壳体的内底面接触，由于线圈外周面的一部分（主要是直线部分） 与壳体的内底面直接接触，线圈的热量可以直接耗散，使得热量通过壳体释放到安装有安装壳体的安装目标，例如水冷却基座上， 反应器具有良好的散热效果。

公开(公告)号：US20130107580A1

公开(公告)日：2013-05-02

申请号：US13808209

申请日：2011-07-05

申请人： Kazuhiro Inaba

发明人： Kazuhiro Inaba

IPC分类号： H01F27/32 ,  H02M3/335 ,  G05F3/08

CPC分类号： H01F27/32 ,  G05F3/08 ,  H01F27/022 ,  H01F27/306 ,  H01F37/00 ,  H02M3/335

摘要： Provided are a coil component capable of contributing to improving productivity of a reactor, and a reactor exhibiting good productivity. A reactor 1A includes one coil 2 formed by spirally winding a wire 2w, and a magnetic core 3, which is disposed inside and outside the coil 2 and which forms a closed magnetic circuit. The magnetic core 3 includes an inner core portion 31 disposed inside the coil 2, and an outer core portion 32 disposed around the coil 2. The coil 2 and the inner core portion 31 constitute a coil component 2A held as an integral unit by a resin molded portion 20. A shape of the coil 2 is maintained by the resin molded portion 20. Since the coil component 2A includes a portion of the magnetic core 3, the number of components can be reduced, and the coil 2 and the inner core portion 31 can be easily placed into a case 4A when they are housed therein. The coil 2 is easier to handle because the coil shape is constantly maintained without expanding or contracting. Workability in assembly of the reactor 1A is improved by employing the coil component 2A.

摘要翻译： 提供能够有助于提高反应器的生产率的线圈部件和表现出良好生产率的反应器。 电抗器1A包括通过螺旋地缠绕线2w而形成的一个线圈2和设置在线圈2的内部和外部并形成闭合磁路的磁芯3。 磁芯3包括设置在线圈2内部的内芯部31和设置在线圈2周围的外芯部32.线圈2和内芯部31构成通过树脂作为整体单元保持的线圈部件2A 线圈2的形状由树脂模制部分20保持。由于线圈部件2A包括磁芯3的一部分，所以可以减少部件的数量，并且线圈2和内芯部分 当容纳在其中时，可以容易地将其放置在壳体4A中。 线圈2更容易处理，因为线圈形状始终保持而不会膨胀或收缩。 通过使用线圈部件2A来改善电抗器1A的组装中的可操作性。

公开(公告)号：US20140140111A1

公开(公告)日：2014-05-22

申请号：US14129074

申请日：2012-06-21

申请人： Kazuhiro Inaba ,  Masayuki Kato ,  Hajime Kawaguchi ,  Shinichiro Yamamoto

发明人： Kazuhiro Inaba ,  Masayuki Kato ,  Hajime Kawaguchi ,  Shinichiro Yamamoto

IPC分类号： H01F27/08 ,  H02M5/458 ,  H02M7/537

CPC分类号： H01F27/085 ,  H01F27/022 ,  H01F27/22 ,  H01F27/255 ,  H01F37/00 ,  H02M5/458 ,  H02M7/537

摘要： A reactor includes a coil formed by winding a wire, and a magnetic core in which a closed magnetic path is formed by both an inner core portion inserted in the coil and an outer core portion covering outer peripheral surfaces of the inner core portion and the coil. The outer core portion is formed of a mixture containing a magnetic material and resin. One of the coil and the inner core portion has an exposed portion where a part of the outer peripheral surface is not covered with the outer core portion, and at least a part of the exposed portion is in contact with a heat dissipation layer provided in a heat dissipation plate.

摘要翻译： 反应器包括通过缠绕线形成的线圈和磁芯，其中通过插入线圈中的内芯部分和覆盖内芯部分和线圈的外周表面的外芯部分形成闭合磁路 。 外芯部由含有磁性材料和树脂的混合物形成。 线圈和内芯部中的一个具有暴露部分，其中外周表面的一部分未被外芯部分覆盖，并且暴露部分的至少一部分与设置在外芯部分中的散热层接触 散热板