Carpets with surfactant-stabilized emulsion polymer carpet binders for improved processability

    公开(公告)号:US10301772B2

    公开(公告)日:2019-05-28

    申请号:US13695851

    申请日:2011-05-03

    Abstract: Disclosed are improved carpet products made using certain types of coating compositions to secure carpet fibers to a carpet backing or substrates and/or to secure one or more carpet scrims or other layers to carpet backing. The coating compositions, which can be in the form of either precoating or skip coating compositions, are made from latex binder emulsions based on interpolymers emulsion polymerized from vinyl esters, ethylene, and a multifunctional cross-linking co-monomer such as an unsaturated silane. Such emulsions are also stabilized with surfactant emulsifiers but are substantially free of protective colloid stabilizers. The multifunctional co-monomer alters interpolymer molecular weight, branching and/or flow properties such that films formed from such interpolymers exhibit relatively low elongation values. When the emulsion binder exhibits such non-elongating film-forming characteristics, the carpet coating composition made from such binders can be easily processed without build-up on carpet processing apparatus. Such binder emulsions which are stabilized substantially only with surfactant emulsifiers, and not with protective colloids, also have excellent compatibility with other coating composition components.

    CARPETS WITH SURFACTANT-STABILIZED EMULSION POLYMER CARPET BINDERS FOR IMPROVED PROCESSABILITY
    2.
    发明申请
    CARPETS WITH SURFACTANT-STABILIZED EMULSION POLYMER CARPET BINDERS FOR IMPROVED PROCESSABILITY 审中-公开
    具有表面活性剂稳定的乳液聚合物粘合剂的地毯,用于改进加工性

    公开(公告)号:US20130149487A1

    公开(公告)日:2013-06-13

    申请号:US13695851

    申请日:2011-05-03

    Abstract: Disclosed are improved carpet products made using certain types of coating compositions to secure carpet fibers to a carpet backing or substrates and/or to secure one or more carpet scrims or other layers to carpet backing. The coating compositions, which can be in the form of either precoating or skip coating compositions, are made from latex binder emulsions based on interpolymers emulsion polymerized from vinyl esters, ethylene, and a multifunctional cross-linking co-monomer such as an unsaturated silane. Such emulsions are also stabilized with surfactant emulsifiers but are substantially free of protective colloid stabilizers. The multifunctional co-monomer alters interpolymer molecular weight, branching and/or flow properties such that films formed from such interpolymers exhibit relatively low elongation values. When the emulsion binder exhibits such non-elongating film-forming characteristics, the carpet coating composition made from such binders can be easily processed without build-up on carpet processing apparatus. Such binder emulsions which are stabilized substantially only with surfactant emulsifiers, and not with protective colloids, also have excellent compatibility with other coating composition components.

    Abstract translation: 公开了使用某些类型的涂料组合物制备的改进的地毯产品,以将地毯纤维固定到地毯背衬或基底上和/或将一个或多个地毯毯或其它层固定到地毯背衬上。 涂层组合物可以是预涂层或跳涂层组合物的形式,由基于由乙烯基酯,乙烯和多官能交联共聚单体如不饱和硅烷聚合的共聚体的胶乳粘合剂乳液制成。 这种乳液也用表面活性剂乳化剂稳定,但基本上不含保护胶体稳定剂。 多功能共聚单体改变互聚物分子量,分支和/或流动性质,使得由这种互聚物形成的薄膜表现出相对较低的伸长率值。 当乳液粘合剂显示出这种不延长的成膜特性时,可以容易地加工由这种粘合剂制成的地毯涂料组合物,而不会在地毯加工设备上堆积。 基本上仅用表面活性剂乳化剂稳定而不用保护胶体稳定的粘合剂乳液也具有与其它涂料组合物组分的优异的相容性。

    VINYL ESTER/ETHYLENE-BASED BINDERS FOR PAPER AND PAPERBOARD COATINGS
    3.
    发明申请
    VINYL ESTER/ETHYLENE-BASED BINDERS FOR PAPER AND PAPERBOARD COATINGS 审中-公开
    乙烯基酯/乙烯基纸和纸板涂料的粘合剂

    公开(公告)号:US20120021237A1

    公开(公告)日:2012-01-26

    申请号:US12839662

    申请日:2010-07-20

    Abstract: Disclosed are surfactant-stabilized latex emulsions which can be used as binders in paper coating compositions. Such latex emulsions comprise an interpolymer formed by emulsion polymerizing monomers selected from vinyl esters, e.g., vineyl acetate; ethylene; certain unsaturated mono- and di-carboxylic acid materials such as acrylic acid or maleic anhydride; and certain polyethylenically unsaturated cross-linking co-monomers such as diallyl phthalate. These latex emulsions are stabilized with surfactants which are substantially free of environmentally suspect alkyl phenol ethoxylates (APEs). The paper coating compositions containing latex emulsion binders of this type exhibit especially desirable coating strength as quantified by the Dry Pick Values (as defined herein) which such compositions provide.

    Abstract translation: 公开了可用作纸涂料组合物中的粘合剂的表面活性剂稳定的胶乳乳液。 这种胶乳乳液包含通过乳液聚合选自乙烯基酯的单体形成的互聚物,例如乙酸葡萄酯; 乙烯; 某些不饱和单羧酸和二羧酸物质如丙烯酸或马来酸酐; 和某些多烯属不饱和交联共聚单体如邻苯二甲酸二烯丙酯。 这些胶乳乳液用基本上不含环保的烷基酚乙氧基化物(APE)的表面活性剂稳定。 含有这种胶乳乳液粘合剂的纸张涂料组合物显示出特别理想的涂层强度,其通过这种组合物提供的干燥选择值(如本文所定义)而定量。

    Heterogeneous Vinyl Acetate Based Copolymers as Binder for Paints
    4.
    发明申请
    Heterogeneous Vinyl Acetate Based Copolymers as Binder for Paints 有权
    非均相乙酸乙烯基共聚物作为涂料的粘合剂

    公开(公告)号:US20120029142A1

    公开(公告)日:2012-02-02

    申请号:US12845072

    申请日:2010-07-28

    Abstract: The present invention describes a method for the manufacturing of a multi-stage polymer by the following steps: a) polymerizing monomer mixture (A) comprising a-i) vinyl acetate and a-ii) at least one vinyl ester of an aromatic carboxylic acid via free radical emulsion polymerization to obtain copolymer (A); and b) polymerizing monomer mixture (B) comprising b-i) vinyl acetate and b-ii) at least one vinyl ester of aliphatic branched or unbranched carboxylic acids having at least 3 carbon atoms, via free radical emulsion polymerization in the presence of copolymer (A) to obtain the multi-stage polymer with the proviso that said monomer mixture (B) can also be polymerized first to obtain a copolymer (B) and subsequently monomer mixture (A) is polymerized in the presence copolymer (B) to obtain the multi-stage polymer.

    Abstract translation: 本发明描述了通过以下步骤制备多级聚合物的方法:a)将包含ai)乙酸乙烯酯和a-ii)至少一种芳族羧酸的乙烯基酯的单体混合物(A) 自由基乳液聚合得到共聚物(A); 和b)在共聚物(A(A))存在下,通过自由基乳液聚合,聚合含有b)乙酸乙烯酯和b-ii)至少一种具有至少3个碳原子的脂族支链或非支链羧酸的乙烯基酯的单体混合物(B) )以获得多级聚合物,条件是首先也可以聚合所述单体混合物(B)以获得共聚物(B),随后在共聚物(B)的存在下使单体混合物(A)聚合以获得多元聚合物 级聚合物。

    Heterogeneous vinyl acetate based copolymers as binder for paints
    5.
    发明授权
    Heterogeneous vinyl acetate based copolymers as binder for paints 有权
    不均匀的乙酸乙烯酯基共聚物作为涂料的粘合剂

    公开(公告)号:US08440766B2

    公开(公告)日:2013-05-14

    申请号:US12845072

    申请日:2010-07-28

    Abstract: The present invention describes a method for the manufacturing of a multi-stage polymer by the following steps: a) polymerizing monomer mixture (A) comprising a-i) vinyl acetate and a-ii) at least one vinyl ester of an aromatic carboxylic acid via free radical emulsion polymerization to obtain copolymer (A); and b) polymerizing monomer mixture (B) comprising b-i) vinyl acetate and b-ii) at least one vinyl ester of aliphatic branched or unbranched carboxylic acids having at least 3 carbon atoms, via free radical emulsion polymerization in the presence of copolymer (A) to obtain the multi-stage polymer with the proviso that said monomer mixture (B) can also be polymerized first to obtain a copolymer (B) and subsequently monomer mixture (A) is polymerized in the presence copolymer (B) to obtain the multi-stage polymer.

    Abstract translation: 本发明描述了通过以下步骤制备多级聚合物的方法:a)将包含ai)乙酸乙烯酯和a-ii)至少一种芳族羧酸的乙烯基酯的单体混合物(A) 自由基乳液聚合得到共聚物(A); 和b)在共聚物(A(A))存在下,通过自由基乳液聚合,聚合含有b)乙酸乙烯酯和b-ii)至少一种具有至少3个碳原子的脂族支链或非支链羧酸的乙烯基酯的单体混合物(B) )以获得多级聚合物,条件是首先也可以聚合所述单体混合物(B)以获得共聚物(B),随后在共聚物(B)的存在下使单体混合物(A)聚合以获得多元聚合物 级聚合物。

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