公开(公告)号：US20120240405A1

公开(公告)日：2012-09-27

申请号：US13365661

申请日：2012-02-03

申请人： Daisuke IWATA ,  Tomoyuki HORI ,  Naoki YOKOYAMA ,  Hiroshi SHIBATA ,  Masayuki MAKI

发明人： Daisuke IWATA ,  Tomoyuki HORI ,  Naoki YOKOYAMA ,  Hiroshi SHIBATA ,  Masayuki MAKI

IPC分类号： B21K1/30 ,  B21J13/02

CPC分类号： B21D53/28 ,  B21K1/30 ,  B23P15/14 ,  Y10T29/49462 ,  Y10T29/49472 ,  Y10T29/49474

摘要： A manufacturing method for a toothed part including a bottom surface portion and a side wall portion provided to extend upright from an outer peripheral end portion of the bottom surface portion, the side wall portion being fanned with teeth. The manufacturing method includes a half drawing process of performing draw shaping on a material having a disk shape to form the bottom surface portion and the side wall portion, an inside diameter of which becomes larger in a direction away from the bottom surface portion; and a tooth shaping process of forming the teeth in the side wall portion.

摘要翻译： 一种齿部的制造方法，其特征在于，具有从所述底面部的外周端部竖立设置的底面部和侧壁部，所述侧壁部由齿扇动。 该制造方法包括在具有盘形状的材料上进行拉伸成形以形成底面部分和侧壁部分的半拉伸工艺，其内径在远离底面部分的方向上变大; 以及在侧壁部分中形成齿的齿成形工艺。

公开(公告)号：US08997354B2

公开(公告)日：2015-04-07

申请号：US13985404

申请日：2011-10-24

申请人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

发明人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

IPC分类号： B21D53/28 ,  B23P15/14 ,  B21D22/02 ,  B21D37/10 ,  F16H55/17 ,  B21K1/30

CPC分类号： B21D22/02 ,  B21D37/10 ,  B21D53/28 ,  B21K1/30 ,  F16H55/17 ,  Y10T29/49472 ,  Y10T29/49474 ,  Y10T29/49476 ,  Y10T29/49478 ,  Y10T74/1987

摘要： A manufacturing method for a toothed member includes a thickened tooth shaping process in which a toothed shape is formed on a side wall portion while making a thickness of the side wall portion larger than a thickness of a bottom surface portion by relatively moving the compression die with respect to the restraint die and the pressure receiving member in the axial direction from the side of the opening end of the cup-shaped raw material toward the bottom surface portion. The manufacturing method being such that the thickened tooth shaping process includes applying a load against the restraint die such that the restraint die restrains the first surface and the second surface.

摘要翻译： 齿形构件的制造方法包括增厚齿形成工序，其中通过相对移动压缩模具使侧壁部分的厚度大于底面部分的厚度而形成在侧壁部分上的齿形， 相对于约束模具和受压部件从杯状原料的开口端侧朝向底面部的轴向。 该制造方法使得增厚的牙齿成形工艺包括对约束模具施加负载，使得约束模具限制第一表面和第二表面。

公开(公告)号：US08875396B2

公开(公告)日：2014-11-04

申请号：US13365661

申请日：2012-02-03

申请人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

发明人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

IPC分类号： B21D53/28 ,  B21K1/30 ,  B23P15/14

CPC分类号： B21D53/28 ,  B21K1/30 ,  B23P15/14 ,  Y10T29/49462 ,  Y10T29/49472 ,  Y10T29/49474

摘要： A manufacturing method for a toothed part including a bottom surface portion and a side wall portion provided to extend upright from an outer peripheral end portion of the bottom surface portion, the side wall portion being formed with teeth. The manufacturing method includes a half drawing process of performing draw shaping on a material having a disk shape to form the bottom surface portion and the side wall portion, an inside diameter of which becomes larger in a direction away from the bottom surface portion; and a tooth shaping process of forming the teeth in the side wall portion.

摘要翻译： 一种具有底面部分和侧壁部分的齿形部分的制造方法，该底部部分和侧壁部分设置成从底面部分的外周端部直立延伸，侧壁部分形成有齿。 该制造方法包括在具有盘形状的材料上进行拉伸成形以形成底面部分和侧壁部分的半拉伸工艺，其内径在远离底面部分的方向上变大; 以及在侧壁部分中形成齿的齿成形工艺。

公开(公告)号：US08875555B2

公开(公告)日：2014-11-04

申请号：US13210876

申请日：2011-08-16

申请人： Daisuke Iwata ,  Masanori Sato ,  Masayuki Maki ,  Yohei Mukaida

发明人： Daisuke Iwata ,  Masanori Sato ,  Masayuki Maki ,  Yohei Mukaida

IPC分类号： B21D22/00 ,  B21D31/00 ,  B21C23/18 ,  B21D22/21 ,  B21D22/24 ,  B21K23/00

CPC分类号： B21D22/21 ,  B21C23/186 ,  B21D22/24 ,  B21K23/00

摘要： A bossed disc-like member manufacturing method and apparatus with which it is possible to simply form a boss portion with a desired height. The method includes a level difference formation step that moves a second portion, which is positioned on the inner peripheral side of a first portion in a radial direction of a disc-like blank, relative to the first portion in a first direction which is the thickness direction of the blank, thus forming a level difference between the first portion and the second portion. A conical portion formation step moves the second portion relative to the first portion in a second direction opposite to the first direction, eliminating the level difference. In this manner, a conical portion is formed in the second direction on the inner side of the second portion; and a burring step performs a burring process on the conical portion, thus forming the boss portion.

摘要翻译： 一种凸起的盘状构件制造方法和装置，其可以简单地形成具有期望高度的凸台部分。 该方法包括：水平差形成步骤，该第二部分位于盘状坯料的径向上的第一部分的内周侧上，相对于第一部分，第一部分在第一方向上移动，该第一部分是厚度 从而形成第一部分和第二部分之间的高度差。 圆锥形部分形成步骤在与第一方向相反的第二方向上相对于第一部分移动第二部分，消除了水平差。 以这种方式，在第二部分的内侧上沿第二方向形成锥形部分; 并且翻边步骤对锥形部进行翻边处理，从而形成凸起部。

公开(公告)号：US20140000334A1

公开(公告)日：2014-01-02

申请号：US14001769

申请日：2011-10-24

申请人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

发明人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

IPC分类号： B21D22/02

CPC分类号： B21D22/02 ,  B21D37/10 ,  B21D53/28 ,  B21K1/30 ,  F16H55/17 ,  Y10T29/49472 ,  Y10T29/49474 ,  Y10T29/49476 ,  Y10T29/49478 ,  Y10T74/1987

摘要： A manufacturing method and device for a drive plate that make it possible to obtain well-tensioned teeth at a ring gear portion while extending the life of a shaping die. A preferred embodiment provides a manufacturing device including: a compression punch that compresses a side wall portion of a raw material in an axial direction, the raw material including a bottom surface portion and the side wall portion which is cylindrical and provided to extend upright from an outer peripheral end portion of the bottom surface portion. A compression die disposed to face the compression punch in the axial direction and having a toothed shape formed on an inner peripheral surface. The compression punch contacts the compression die, and thereafter the compression die is pushed by the compression punch to form a toothed shape on the side wall portion while moving in the axial direction.

摘要翻译： 一种用于驱动板的制造方法和装置，其能够在延长成形模具的寿命的同时在环形齿轮部分获得良好张紧的齿。 一个优选实施例提供一种制造装置，包括：压缩冲头，其沿轴向压缩原材料的侧壁部分，所述原材料包括底表面部分和所述侧壁部分，所述侧壁部分是圆柱形的，并且设置成从 底面部的外周端部。 压缩模设置成在轴向方向上面对压缩冲头并且具有形成在内周面上的齿形。 压缩冲头与压缩模具接触，此后，压缩模具被压缩冲模推压，同时沿轴向移动而在侧壁部分上形成齿形。

公开(公告)号：US20120073350A1

公开(公告)日：2012-03-29

申请号：US13210876

申请日：2011-08-16

申请人： Daisuke IWATA ,  Masanori SATO ,  Masayuki MAKI ,  Yohei MUKAIDA

发明人： Daisuke IWATA ,  Masanori SATO ,  Masayuki MAKI ,  Yohei MUKAIDA

IPC分类号： B21D22/21

CPC分类号： B21D22/21 ,  B21C23/186 ,  B21D22/24 ,  B21K23/00

摘要： A bossed disc-like member manufacturing method and apparatus with which it is possible to simply form a boss portion with a desired height. The method includes a level difference formation step that moves a second portion, which is positioned on the inner peripheral side of a first portion in a radial direction of a disc-like blank, relative to the first portion in a first direction which is the thickness direction of the blank, thus forming a level difference between the first portion and the second portion. A conical portion formation step moves the second portion relative to the first portion in a second direction opposite to the first direction, eliminating the level difference. In this manner, a conical portion is formed in the second direction on the inner side of the second portion; and a burring step performs a burring process on the conical portion, thus forming the boss portion.

摘要翻译： 一种凸起的盘状构件制造方法和装置，其可以简单地形成具有期望高度的凸台部分。 该方法包括：水平差形成步骤，该第二部分位于圆盘状坯料的径向方向上的第一部分的内周侧上，相对于第一部分，第一部分沿第一方向移动，该第一部分是厚度 从而形成第一部分和第二部分之间的高度差。 圆锥形部分形成步骤在与第一方向相反的第二方向上相对于第一部分移动第二部分，消除了水平差。 以这种方式，在第二部分的内侧上沿第二方向形成锥形部分; 并且翻边步骤对锥形部进行翻边处理，从而形成凸起部。

公开(公告)号：US09242285B2

公开(公告)日：2016-01-26

申请号：US14001769

申请日：2011-10-24

申请人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

发明人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

IPC分类号： B21D53/28 ,  B21D37/10 ,  B21K1/30 ,  F16H55/17 ,  B21D22/02

CPC分类号： B21D22/02 ,  B21D37/10 ,  B21D53/28 ,  B21K1/30 ,  F16H55/17 ,  Y10T29/49472 ,  Y10T29/49474 ,  Y10T29/49476 ,  Y10T29/49478 ,  Y10T74/1987

摘要： A manufacturing method and device for a drive plate that make it possible to obtain well-tensioned teeth at a ring gear portion while extending the life of a shaping die. A preferred embodiment provides a manufacturing device including: a compression punch that compresses a side wall portion of a raw material in an axial direction, the raw material including a bottom surface portion and the side wall portion which is cylindrical and provided to extend upright from an outer peripheral end portion of the bottom surface portion. A compression die disposed to face the compression punch in the axial direction and having a toothed shape formed on an inner peripheral surface. The compression punch contacts the compression die, and thereafter the compression die is pushed by the compression punch to form a toothed shape on the side wall portion while moving in the axial direction.

摘要翻译： 一种用于驱动板的制造方法和装置，其能够在延长成形模具的寿命的同时在环形齿轮部分获得良好张紧的齿。 一个优选实施例提供一种制造装置，包括：压缩冲头，其沿轴向压缩原材料的侧壁部分，所述原材料包括底表面部分和所述侧壁部分，所述侧壁部分是圆柱形的，并且设置成从 底面部的外周端部。 压缩模设置成在轴向方向上面对压缩冲头并且具有形成在内周面上的齿形。 压缩冲头与压缩模具接触，此后，压缩模具被压缩冲模推压，同时沿轴向移动而在侧壁部分上形成齿形。

公开(公告)号：US20130318792A1

公开(公告)日：2013-12-05

申请号：US13985404

申请日：2011-10-24

申请人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

发明人： Daisuke Iwata ,  Tomoyuki Hori ,  Naoki Yokoyama ,  Hiroshi Shibata ,  Masayuki Maki

IPC分类号： B21D53/28 ,  F16H55/17 ,  B21D37/10

CPC分类号： B21D22/02 ,  B21D37/10 ,  B21D53/28 ,  B21K1/30 ,  F16H55/17 ,  Y10T29/49472 ,  Y10T29/49474 ,  Y10T29/49476 ,  Y10T29/49478 ,  Y10T74/1987

摘要： A manufacturing method for a toothed member includes a thickened tooth shaping process in which a toothed shape is formed on a side wall portion while making a thickness of the side wall portion larger than a thickness of a bottom surface portion by relatively moving the compression die with respect to the restraint die and the pressure receiving member in the axial direction from the side of the opening end of the cup-shaped raw material toward the bottom surface portion. The manufacturing method being such that the thickened tooth shaping process includes applying a load against the restraint die such that the restraint die restrains the first surface and the second surface.

摘要翻译： 齿形构件的制造方法包括增厚齿形成工序，其中通过相对移动压缩模具使侧壁部分的厚度大于底面部分的厚度而形成在侧壁部分上的齿形， 相对于约束模具和受压部件从杯状原料的开口端侧朝向底面部的轴向。 该制造方法使得增厚的牙齿成形工艺包括对约束模具施加负载，使得约束模具限制第一表面和第二表面。