摘要:
A panel includes a bolster and a covering. The bolster has a bolster aperture formed therethrough that includes a pleat notch portion. The covering is positioned on the bolster and has a covering aperture formed therethrough that is aligned with the bolster aperture. The covering includes a pleated seam that is received in the pleat notch portion of the bolster aperture.
摘要:
The present invention provides for an improved trim part, such as an automotive handle, with a soft feel, for use in a trim assembly, and to a continuous two-shot molding operation that may be continuously performed utilizing a single mold assembly. In an exemplary embodiment, an automotive handle includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. A handle cover is molded to at least a portion of the substrate by injecting into a mold chamber a second foamed material in a second shot of the molding operation to provide the handle with a soft feel. The second foamed material includes a foamed material that produces a soft, outer skin and a light, cellular inner core such that when a force is applied to the cover, the skin will deform and compress the inner core, providing a soft-touch feel to the handle.
摘要:
A trim panel assembly includes a first trim panel and a second trim panel. The first trim panel has an attachment portion, and the second trim panel has an attachment portion that cooperates with the attachment portion of the first trim panel to connect the first and second trim panels together to provide a trim panel assembly that allows relatively sliding movement between the first and second trim panels. The first trim panel can have a single attachment portion that extends continuously throughout the length thereof, while the second trim panel can have a plurality of discrete portions that extends along the length thereof, or vice versa. The attachment portion of the second trim panel can be molded either about or within the attachment portion of the first trim panel.
摘要:
A vacuum-forming system (10) for manufacture of a component includes a vacuum-forming mold (18, 20). The vacuum-forming mold (18, 20) may be heated. One or more wrapping arms (60, 62, 64) are in operative coupling with the vacuum-forming mold (18, 20). One or more cutting elements (196, 207, 262) are mechanically coupled to the vacuum-forming mold (18, 20), the wrapping arms (60, 62, 64), or a substrate (40). A controller (42) may be coupled to and adjust the temperature of the cutting elements (196, 207, 262). A controller (42) may also or as an alternative be coupled to and control the operation of the wrapping arms (60, 62, 64) to wrap a compliant cover stock object (22) on the substrate (40) and to simultaneously trim the object (22) via the cutting elements (196, 207, 262).
摘要:
A method of dielectrically embossing material comprising the steps of providing a dielectric embossing machine having a dielectric tool, providing a coloring agent, providing a material, applying the coloring agent to the dielectric tool, placing the material in the dielectric embossing machine, bringing the dielectric tool into contact with the material, energizing the dielectric tool, dielectrically embossing the material, de-energizing the dielectric tool, allowing the material and the coloring agent to cool, and backing the dielectric tool away from the material.
摘要:
A method of forming a trim panel is provided comprising molding an interior panel substrate including a main body portion, a lock portion molded as a portion of the interior panel substrate and having a locking element, a first living hinge positioned between the lock portion and the main body portion, a lock engagement portion, and a second living hinge positioned between the lock engagement portion and the main line portion. The method molds an exterior cover stock, including a belt line skin portion, onto an outer surface of the interior panel substrate. The lock portion is rotated about the first living hinge to trap the belt line skin portion between the lock portion and the lock engagement portion in order to create a mechanical skin lock. The lock engagement portion is then rotated about the second living hinge towards an inner surface of the interior panel substrate.
摘要:
An automotive assembly having an integrated spring mechanism. The assembly includes a first member and a second member pivotally coupled to the first member and moveable between a first and second position with respect to the first member. The assembly further includes a resilient element integrally molded with one of the first and second members. The resilient element includes an extension portion having a free end that is coupled to the other one of the first and second members. The extension portion imposes a force on the second member to bias the second member in at least one direction. A method of making the assembly includes a two shot molding process where the one of the first and second members is formed in a first shot of the molding operation and the resilient element is integrally molded thereto in the second shot of the molding operation.
摘要:
A door trim panel for a door frame of a motor vehicle. The door trim panel includes a main body portion adapted to be removably secured to the door frame and a bolster removably secured to the main body portion. The bolster covers an access opening in the main body portion. The bolster includes a substrate having a bolster portion integrally formed with an armrest portion. A cover is integrally molded with the substrate and includes a first portion overlying the bolster portion and having a first thickness, and a second portion overlying the armrest portion and having a second thickness greater than the first thickness to provide a softer feel. The bolster may be made in a two shot molding process with the substrate being formed in the first shot of the molding process and the multi-feel cover being formed in the second shot of the molding process.
摘要:
An interior trim assembly comprises a substrate member forming at least a part of the structural support of the trim assembly and having a front surface adapted to face the interior of the automobile and a back surface adapted to face opposite the front surface. The substrate member includes a connecting member integrally molded with the substrate member and having an aperture formed therethrough. A grommet is integrally molded in the aperture. Preferably, the substrate member has a hardness and the grommet has a hardness that is relatively lower than the hardness of the substrate member. A two-shot molding process may be used to make the trim assembly with the substrate member and connecting member being formed in the first shot and the grommet being formed in the second shot.
摘要:
An armrest bun. The armrest bun inserts within an armrest to provide cushioning. The armrest bun includes a support substrate and a poured foam layer. The bun inserting within a cavity of the armrest. The foam layer shaped to match the armrest cavity to limit dead-spots. The bun can be manufactured by position a support substrate in a pouring tool. Foam is poured into a cavity of the pouring tool. The poured foam solidifies to bond to the support substrate. The bun can then be inserted into the armrest.