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公开(公告)号：US07572401B2
公开(公告)日：2009-08-11
申请号：US11162618
申请日：2005-09-16
CPC分类号： B29C45/1671 , B29C45/14811 , B29C45/1676 , B29L2031/3005 , B29L2031/3041 , Y10T428/24992
摘要： In at least certain embodiments, the present invention relates to automobile interior door panel having an insert molded bolster. In at least one embodiment, the automobile interior door panel is made by providing a bolster within a first mold cavity, introducing a first resin into the first mold cavity to form a door panel sub assembly comprising a door panel portion secured to the bolster, with the door panel portion having a first upper door panel portion above the bolster and a lower door panel portion below the bolster, providing the door panel sub assembly within a second mold cavity, and introducing a second resin less rigid that the first material into the second mold cavity to form a second upper door panel portion over and secured to the first upper door panel portion.
摘要翻译： 在至少某些实施例中，本发明涉及具有插入模制支架的汽车内部门板。 在至少一个实施例中，汽车内部门板是通过在第一模具腔内设置一个垫板而制成的，将第一树脂引入第一模腔中以形成门板子组件，该门板子组件包括固定到摇枕上的门板部分， 所述门板部分具有在所述垫子上方的第一上部门板部分和在所述垫子下方的下部门板部分，将所述门板子组件设置在第二模具腔内，并且将刚性较小的第二树脂引入所述第二材料中， 模腔以形成第二上门板部分并且固定到第一上门板部分上。
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公开(公告)号：US20080023983A1
公开(公告)日：2008-01-31
申请号：US11495283
申请日：2006-07-28
IPC分类号： B60J5/00
CPC分类号： B60R13/0243 , B60R2013/0281 , B60R2013/0287
摘要： A trim panel assembly includes a first trim panel and a second trim panel. The first trim panel has an attachment portion, and the second trim panel has an attachment portion that cooperates with the attachment portion of the first trim panel to connect the first and second trim panels together to provide a trim panel assembly that allows relatively sliding movement between the first and second trim panels. The first trim panel can have a single attachment portion that extends continuously throughout the length thereof, while the second trim panel can have a plurality of discrete portions that extends along the length thereof, or vice versa. The attachment portion of the second trim panel can be molded either about or within the attachment portion of the first trim panel.
摘要翻译： 装饰板组件包括第一装饰板和第二装饰板。 第一装饰板具有附接部分，并且第二装饰板具有与第一装饰板的附接部分配合的附接部分，以将第一和第二装饰板连接在一起，以提供装饰板组件，其允许相对滑动 第一和第二装饰板。 第一装饰板可以具有在其整个长度上连续延伸的单个附接部分，而第二装饰板可以具有沿其长度延伸的多个分立部分，反之亦然。 第二装饰板的附接部分可以在第一装饰板的附接部分的周围或内部模制。
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公开(公告)号：US20070278809A1
公开(公告)日：2007-12-06
申请号：US11422081
申请日：2006-06-04
申请人： Randy S. Reed , David J. Dooley , Todd L. DePue
发明人： Randy S. Reed , David J. Dooley , Todd L. DePue
IPC分类号： B62D39/00
CPC分类号： B29C70/78 , B29C53/06 , B29C65/58 , B29C67/0044 , B29L2031/3055 , B60R13/02
摘要： A method of forming a trim panel is provided comprising molding an interior panel substrate including a main body portion, a lock portion molded as a portion of the interior panel substrate and having a locking element, a first living hinge positioned between the lock portion and the main body portion, a lock engagement portion, and a second living hinge positioned between the lock engagement portion and the main line portion. The method molds an exterior cover stock, including a belt line skin portion, onto an outer surface of the interior panel substrate. The lock portion is rotated about the first living hinge to trap the belt line skin portion between the lock portion and the lock engagement portion in order to create a mechanical skin lock. The lock engagement portion is then rotated about the second living hinge towards an inner surface of the interior panel substrate.
摘要翻译： 提供了一种形成装饰板的方法，包括模制内板基板，所述内板基板包括主体部分，模制为所述内板基板的一部分并具有锁定元件的锁定部分，位于所述锁定部分和所述锁定部分之间的第一活动铰链 主体部分，锁定接合部分和位于锁定接合部分和主线部分之间的第二活动铰链。 该方法将包括皮带线皮肤部分的外部覆盖物料模塑到内部面板基材的外表面上。 锁定部分围绕第一活动铰链旋转以将皮带线皮肤部分捕获在锁定部分和锁定接合部分之间，以便产生机械皮肤锁定。 然后将锁定接合部分围绕第二活动铰链转向内板基板的内表面。
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公开(公告)号：US07425029B2
公开(公告)日：2008-09-16
申请号：US10905601
申请日：2005-01-12
IPC分类号： B60R13/02
CPC分类号： B29C45/14508 , B29C45/14811 , B29K2221/003 , B29L2031/3041 , B60R21/04 , Y10T428/24331
摘要： In one advantageous embodiment of the claimed invention, an integral cushioned trim panel (14a-14c) for a vehicle passenger cabin (10) is provided. The integral cushioned trim panel (14a-14c) includes a substrate (22) for attachment to a predetermined portion (12a-12c) of the vehicle. The substrate (22) has a cover member (24) coupled thereto for substantially covering the substrate (22). In addition, the substrate (22) and the cover member (24) have a cushioning member (16) disposed therebetween. The cushioning member (16) is injection molded between the substrate (22) and the cover member (24) for forming an integral construction, minimizing the manufacturing cycle time, and decreasing the costs associated therewith.
摘要翻译： 在所要求保护的发明的一个有利实施例中，提供了一种用于车辆客舱（10）的整体缓冲装饰板（14a-14c）。 整体缓冲装饰板（14a-14c）包括用于附接到车辆的预定部分（12a-12c）的基底（22）。 衬底（22）具有联接到其上的盖构件（24），用于基本上覆盖衬底（22）。 另外，衬底（22）和盖构件（24）之间具有缓冲构件（16）。 缓冲构件（16）在衬底（22）和盖构件（24）之间注射成型，用于形成整体结构，使制造周期时间最小化并降低与之相关的成本。
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公开(公告)号：US20090051066A1
公开(公告)日：2009-02-26
申请号：US12255023
申请日：2008-10-21
IPC分类号： B29C65/70
CPC分类号： B29C44/086 , B60N2/78
摘要： The present invention provides for an improved armrest with a soft feel for use in a trim assembly, and to a continuous two-shot molding operation that may be continuously performed utilizing a single mold assembly. In an exemplary embodiment, a trim assembly includes an integrated armrest formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An armrest cover is molded to at least a portion of the armrest by injecting into a mold chamber a second foamed material in a second shot of the molding operation to provide the armrest with a soft feel. The second foamed material includes a foamed material that produces a soft, outer skin and a light, cellular inner core such that when a force is applied to the cover, the skin will deform and compress the inner core, providing a soft-touch feel to the armrest.
摘要翻译： 本发明提供了一种用于装饰组件的具有柔软手感的改进的扶手，以及可以使用单个模具组件连续执行的连续双重成型操作。 在示例性实施例中，装饰组件包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的集成扶手。 在成型操作的第二次射击中，通过在模具室中注入第二泡沫材料，将扶手盖模制到至少一部分扶手上，从而为扶手提供柔软的感觉。 第二泡沫材料包括发泡材料，其产生柔软的外皮和轻的细胞内芯，使得当力施加到盖时，皮肤将变形并压缩内芯，从而提供柔软的触感 扶手
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6.发明申请公开(公告)号：US20090090285A1
公开(公告)日：2009-04-09
申请号：US11869262
申请日：2007-10-09
申请人： David J. Dooley , Randy S. Reed , Thomas K. Bush
发明人： David J. Dooley , Randy S. Reed , Thomas K. Bush
CPC分类号： D05B1/16 , B29C45/14 , B29C53/36 , B29C65/62 , B29C66/1122 , B29C66/135 , B29C66/21 , B29C66/232 , B29C66/305 , B29C66/43 , B29C66/431 , B29C66/45 , B29C66/71 , B29C66/7212 , B29C66/723 , B29C66/72327 , B29C66/727 , B29C66/836 , B29C2045/14868 , B29K2023/06 , B29K2023/12 , B29K2027/06 , B29K2075/00 , B29K2105/04 , B29K2105/0845 , B29K2105/0854 , B29K2713/00 , B29L2009/00 , B29L2031/3005 , B29L2031/3014 , B29L2031/3041 , B60R13/02 , D05B15/00 , B29K2309/08 , B29K2023/04 , B29K2023/10 , B29K2055/02
摘要： A method of sewing a decorative seam includes providing a material suitable for receiving stitches, folding a first portion of the material onto a second portion of the material to form a bend, sewing a first stitch to join the first portion to the second portion, the stitch being substantially parallel to the bend and spaced apart therefrom, the first stitch forming a seam, unfolding the material and sewing a second and third stitch into the material such that the second and third stitches are substantially parallel to the seam and arranged such that the second and third stitches are on opposite sides of the seam.
摘要翻译： 缝合装饰缝的方法包括提供适合于接收针迹的材料，将材料的第一部分折叠到材料的第二部分上以形成弯曲部，缝合第一针迹以将第一部分连接到第二部分， 所述线圈基本上平行于所述弯曲部并且与其间隔开，所述第一线圈形成接缝，展开所述材料并将第二和第三线圈缝合到所述材料中，使得所述第二和第三线圈基本上平行于所述接缝并且被布置成使得 第二和第三针在缝的相对两侧。
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7.发明授权公开(公告)号：US07690318B2
公开(公告)日：2010-04-06
申请号：US11869262
申请日：2007-10-09
申请人： David J. Dooley , Randy S. Reed , Thomas K. Bush
发明人： David J. Dooley , Randy S. Reed , Thomas K. Bush
CPC分类号： D05B1/16 , B29C45/14 , B29C53/36 , B29C65/62 , B29C66/1122 , B29C66/135 , B29C66/21 , B29C66/232 , B29C66/305 , B29C66/43 , B29C66/431 , B29C66/45 , B29C66/71 , B29C66/7212 , B29C66/723 , B29C66/72327 , B29C66/727 , B29C66/836 , B29C2045/14868 , B29K2023/06 , B29K2023/12 , B29K2027/06 , B29K2075/00 , B29K2105/04 , B29K2105/0845 , B29K2105/0854 , B29K2713/00 , B29L2009/00 , B29L2031/3005 , B29L2031/3014 , B29L2031/3041 , B60R13/02 , D05B15/00 , B29K2309/08 , B29K2023/04 , B29K2023/10 , B29K2055/02
摘要： A method of sewing a decorative seam includes providing a material suitable for receiving stitches, folding a first portion of the material onto a second portion of the material to form a bend, sewing a first stitch to join the first portion to the second portion, the stitch being substantially parallel to the bend and spaced apart therefrom, the first stitch forming a seam, unfolding the material and sewing a second and third stitch into the material such that the second and third stitches are substantially parallel to the seam and arranged such that the second and third stitches are on opposite sides of the seam.
摘要翻译： 缝合装饰缝的方法包括提供适合于接收针迹的材料，将材料的第一部分折叠到材料的第二部分上以形成弯曲部，缝合第一针迹以将第一部分连接到第二部分， 所述线圈基本上平行于所述弯曲部并且与其间隔开，所述第一线圈形成接缝，展开所述材料并将第二和第三线圈缝合到所述材料中，使得所述第二和第三线圈基本上平行于所述接缝并且被布置成使得 第二和第三针在缝的相对两侧。
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公开(公告)号：US20070281131A1
公开(公告)日：2007-12-06
申请号：US11421919
申请日：2006-06-02
申请人： David J. Dooley , Randy S. Reed , Robert J. Adams
发明人： David J. Dooley , Randy S. Reed , Robert J. Adams
CPC分类号： B29C59/02 , B29C35/12 , B29L2031/3005 , Y10T428/24479 , Y10T428/24612
摘要： A method of dielectrically embossing material comprising the steps of providing a dielectric embossing machine having a dielectric tool, providing a coloring agent, providing a material, applying the coloring agent to the dielectric tool, placing the material in the dielectric embossing machine, bringing the dielectric tool into contact with the material, energizing the dielectric tool, dielectrically embossing the material, de-energizing the dielectric tool, allowing the material and the coloring agent to cool, and backing the dielectric tool away from the material.
摘要翻译： 一种电介质压花材料的方法，包括以下步骤：提供具有介电工具的介电压花机，提供着色剂，提供材料，将着色剂施加到电介质工具上，将该材料放置在介电压花机中，使电介质 工具与材料接触，激励介电工具，对材料进行电介质压花，使电介质工具断电，使材料和着色剂冷却，并将电介质工具背离材料。
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9.发明授权Method of making an interior trim panel for a door and an article made thereby 失效制造门的内饰板和由此制成的制品的方法公开(公告)号：US07033660B2
公开(公告)日：2006-04-25
申请号：US10886085
申请日：2004-07-07
CPC分类号： B29C45/14754 , B29C45/0053 , B29C2045/1477 , B29L2031/3005 , B29L2031/3041 , B32B5/24 , B60R13/0243 , B60R21/0428 , B60R2013/0281 , Y10T428/233 , Y10T428/24628 , Y10T428/24777
摘要： A method of making an interior trim panel for a vehicle door and the interior trim panel are disclosed. The method comprises forming a bolster that is spray coated with a polyurethane skin in an open mold. The bolster and polyurethane skin are then placed in a mold tool with a glass fiber mat and foam polyurethane is injected over the polyurethane skin in the portions of the mold outboard of the bolster. The glass fiber mat is trimmed in the area behind the bolster and a foam pad is formed in place or assembled behind the bolster and retained in place by a cover panel.
摘要翻译： 公开了一种制造用于车门和内饰板的内饰板的方法。 该方法包括在开放模具中形成用聚氨酯皮肤喷涂的枕头。 然后将枕垫和聚氨酯皮肤放置在具有玻璃纤维垫的模具中，并且将泡沫聚氨酯注入到在垫片的外模的部分中的聚氨酯表面上。 玻璃纤维垫被修剪在枕垫后面的区域中，并且泡沫垫形成在适当位置或组装在枕垫之后并通过盖板保持在适当位置。
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10.发明授权Interior vehicle trim panel having a sprayed expanded polyurethane layer and method and system of making same 失效具有喷涂的聚氨酯聚氨酯层的内部车辆装饰板及其制造方法和系统公开(公告)号：US07344666B2
公开(公告)日：2008-03-18
申请号：US10911922
申请日：2004-08-05
申请人： Glenn A. Cowelchuk , Robert J. Adams , Kenneth W. Shaner , Randy S. Reed , Nelson E. Williams, Jr. , Joseph T. Donatti
发明人： Glenn A. Cowelchuk , Robert J. Adams , Kenneth W. Shaner , Randy S. Reed , Nelson E. Williams, Jr. , Joseph T. Donatti
CPC分类号： B29C70/30 , B29C70/086 , B29C70/78 , B29K2075/00 , B29L2031/30 , B60R13/02 , B60R13/0256 , B60R21/045 , Y10T428/24479 , Y10T428/24996
摘要： Aspects of the present invention include interior vehicle trim panel having a sprayed expanded polyurethane layer and method of making same. In at least one embodiment, the method of making the vehicle interior trim panel comprises providing a skin layer on a spray tool, spraying expandable polyurethane reactive components onto the skin layer to form a resilient layer, and securing a rigid substrate on the resilient layer, such that the resilient layer extends between and connects the skin layer with the substrate to form the vehicle interior trim panel.
摘要翻译： 本发明的方面包括具有喷射发泡聚氨酯层的内部车辆装饰板及其制造方法。 在至少一个实施例中，制造车辆内饰板的方法包括在喷涂工具上提供表层，将可发性聚氨酯反应组分喷涂到表层上以形成弹性层，并将刚性基材固定在弹性层上， 使得弹性层在皮肤层之间延伸并与基底连接，以形成车辆内饰板。
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