摘要:
A method of automatically counting a number of inclusions by eliminating the effects of shrinkage cavities in the conventional method and securing a high correlation with a value measured by a skilled worker and a casting mold for obtaining a cast sample used for the same are provided. A method of measurement of a number of nonmetallic inclusions comprising capturing an image of a rectangular fracture surface of a cast sample consisting of an aluminum alloy by a CCD camera or other image capturing means, processing the image captured by the image capturing means for color density, digitalizing the processed image by a predetermined threshold value, and counting the number of pixel clusters of a predetermined size or more, the method characterized by detecting the end edges of the short sides of the rectangular fracture surface before the capturing of its image and automatically setting measurement regions of an area of ¼ to ⅔ of the area of the fracture surface at the two ends of the fracture surface. A casting mold for obtaining a cast sample comprised of a top mold having a recess and a bottom mold having a sprue, having a substantially rectangular parallelepiped cavity extending in the melt flow direction in the state where the top mold and the bottom mold are assembled, and provided, at equal intervals at the bottom of the recess of the top mold with a handle, with inverted V-shaped projections extending in a direction vertical to the melt flow direction.
摘要:
The present invention discloses an aluminum alloy being excellent in wear resistance, containing, in mass %, 12.0 to 13.7% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities; and an aluminum alloy sliding member excellent in wear resistance, which has in mass %, 12.0 to 14.0% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities, and contains primary crystals of Si having a grain diameter of 20 μm or more in an amount of 20 pieces/mm2 or less. The alloy may contain one or two of 0.0001 to 0.01 mass % of B, and 0.3 to 3.0 mass % of Ni.
摘要:
A pedestal unit usable for a raised floor is disclosed which comprises: a pair of beams; and a pair of pedestal frames for supporting the beams at both ends of the beams, respectively. Each pedestal frame comprises: a pair of leg members; a pair of base plates for supporting the leg members; respectively, and a connecting member with a predetermined length for rigidly connecting the legs member each other with a predetermined interval. The pedestal frame may be installed under a middle portion of the beams, which frame may be installed after installation of pedestal frames at ends of beams for easy adjustment. Additional pedestal frames for supporting additional beams may be fixed to the pedestal frames or the beam. A supporting surface of leg member may have a mount provided by casting and be cut for accurate dimensions.
摘要:
A method of automatically counting a number of inclusions by eliminating the effects of shrinkage cavities in the conventional method and securing a high correlation with a value measured by a skilled worker and a casting mold for obtaining a cast sample used for the same are provided. A method of measurement of a number of nonmetallic inclusions comprising capturing an image of a rectangular fracture surface of a cast sample consisting of an aluminum alloy by a CCD camera or other image capturing means, processing the image captured by the image capturing means for color density, digitalizing the processed image by a predetermined threshold value, and counting the number of pixel clusters of a predetermined size or more, the method characterized by detecting the end edges of the short sides of the rectangular fracture surface before the capturing of its image and automatically setting measurement regions of an area of ¼ to ⅔ of the area of the fracture surface at the two ends of the fracture surface. A casting mold for obtaining a cast sample comprised of a top mold having a recess and a bottom mold having a sprue, having a substantially rectangular parallelepiped cavity extending in the melt flow direction in the state where the top mold and the bottom mold are assembled, and provided, at equal intervals at the bottom of the recess of the top mold with a handle, with inverted V-shaped projections extending in a direction vertical to the melt flow direction.
摘要:
After a cavity 2 of a die-casting mold 1 is evacuated to exclude gases, oxygen gas is blown into the cavity 2 until an internal pressure of the cavity exceeds the atmospheric pressure, and then a molten metal 5 is forcibly injected into the cavity 2. The cavity 2 is evacuated to a degree of vacuum less than 100 millibar through a suction nozzle 11. The oxygen gas is blown through a nozzle 14 into the cavity 2 so as to fill the cavity 2 with the oxygen gas at an internal pressure higher than the atmospheric pressure. When the molten metal 5 is injected into the cavity 2 clarified in this way, inclusion of gases is perfectly prohibited. As a result, obtained die-cast products are free from defects such as blowholes or porosity caused by inclusion of gases and so useful as functional members as well as structural members.
摘要:
In the brazing of aluminum a flux composed of a mixture of alkali metal fluoaluminates, with or without admixed AlF.sub.3, is employed. The flux has a composition of AlF.sub.3 about 53-62%, KF about 35-44%, and LiF about 2-7%, in terms of simple compounds. The flux has a liquidus temperature in the range of 490.degree.-560.degree. C. depending on its actual composition. The flux is of particular utility when brazing aluminum containing 0.4-2% magnesium and/or having a low solidus temperature and is preferably employed in an atmosphere of a dry, inert gas.
摘要:
The present invention discloses an aluminum alloy being excellent in wear resistance, containing, in mass %, 12.0 to 13.7% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities; and an aluminum alloy sliding member excellent in wear resistance, which has in mass %, 12.0 to 14.0% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities, and contains primary crystals of Si having a grain diameter of 20 μm or more in an amount of 20 pieces/mm2 or less. The alloy may contain one or two of 0.0001 to 0.01 mass % of B, and 0.3 to 3.0 mass % of Ni.
摘要:
An impurity measuring device includes a table (T) on which a sample (S) is to be placed with its fracture surface (h) facing up, an illuminating means (7) for irradiating the fracture surface (h) with light (L) from a plurality of directions, an image sensing means for sensing an image of the fracture surface (h) irradiated with the light (L), continuous tone color image processing means for processing the sensed image into a continuous tone color image, and a binarizing means for binarizing the continuous tone color image through comparison between the result of the continuous tone color image processing and a threshold value. As the fracture surface (h) is irradiated with the light (L) from the plurality of directions, the image obtained by sensing the image of the fracture surface (h) is free from shading or optical irregularities caused by minute irregularities on the fracture surface (h). Therefore, impurities in the sample (S) can be accurately detected from the fracture surface (h) by subjecting the image to the continuous tone color image processing and binarization.
摘要:
To provide a wear resistance comparable with that of the conventional A390 series aluminum alloys, a reduced attacking to a sliding counterpart, and an improved machinability, a wear-resistant cast aluminum alloy comprises: a chemical composition consisting, in weight percentage of: 14.0-16.0 Si, 2.0-5.0 Cu, 0.1-1.0 Mg, 0.3-0.8 Mn, 0.1-0.3 Cr, 0.01-0.20 Ti, 0.003-0.02 P, 1. 5 or less Fe, and the balance of Al and unavoidable impurities in which the Ca content is limited to not more than 0.005; and a microstructure in which a primary Si crystal and Al-Si-Fe-MnCr-based intermetallic compounds are dispersed in the form of a crystallized particle having a diameter of from 5 to 30 gm. A process of producing a wear-resistant cast aluminum alloy includes casting a melt of the alloy composition at a cooling rate of from 50.degree. to 200.degree. C./sec.
摘要:
An impurity measuring device includes a table (T) on which a sample (S) is to be placed with its fracture surface (h) facing up, an illuminating means (7) for irradiating the fracture surface (h) with light (L) from a plurality of directions, an image sensing means for sensing an image of the fracture surface (h) irradiated with the light (L), continuous tone color image processing means for processing the sensed image into a continuous tone color image, and a binarizing means for binarizing the continuous tone color image through comparison between the result of the continuous tone color image processing and a threshold value. As the fracture surface (h) is irradiated with the light (L) from the plurality of directions, the image obtained by sensing the image of the fracture surface (h) is free from shading or optical irregularities caused by minute irregularities on the fracture surface (h). Therefore, impurities in the sample (S) can be accurately detected from the fracture surface (h) by subjecting the image to the continuous tone color image processing and binarization.