METHOD OF MEASUREMENT OF NUMBER OF NONMETALLIC INCLUSIONS AND CASTING MOLD FOR OBTAINING CAST SAMPLE USED FOR SAME
    1.
    发明申请
    METHOD OF MEASUREMENT OF NUMBER OF NONMETALLIC INCLUSIONS AND CASTING MOLD FOR OBTAINING CAST SAMPLE USED FOR SAME 失效
    测量非金属包裹数量和铸造模具的方法用于获得用于其的铸件样品

    公开(公告)号:US20100119145A1

    公开(公告)日:2010-05-13

    申请号:US12444724

    申请日:2008-03-07

    IPC分类号: G06K9/00 B22C9/08

    摘要: A method of automatically counting a number of inclusions by eliminating the effects of shrinkage cavities in the conventional method and securing a high correlation with a value measured by a skilled worker and a casting mold for obtaining a cast sample used for the same are provided. A method of measurement of a number of nonmetallic inclusions comprising capturing an image of a rectangular fracture surface of a cast sample consisting of an aluminum alloy by a CCD camera or other image capturing means, processing the image captured by the image capturing means for color density, digitalizing the processed image by a predetermined threshold value, and counting the number of pixel clusters of a predetermined size or more, the method characterized by detecting the end edges of the short sides of the rectangular fracture surface before the capturing of its image and automatically setting measurement regions of an area of ¼ to ⅔ of the area of the fracture surface at the two ends of the fracture surface. A casting mold for obtaining a cast sample comprised of a top mold having a recess and a bottom mold having a sprue, having a substantially rectangular parallelepiped cavity extending in the melt flow direction in the state where the top mold and the bottom mold are assembled, and provided, at equal intervals at the bottom of the recess of the top mold with a handle, with inverted V-shaped projections extending in a direction vertical to the melt flow direction.

    摘要翻译: 提供了一种通过消除常规方法中的收缩腔的影响来自动计数多个夹杂物的方法,并且确保与本领域技术人员和铸模测量的值的高相关性,以获得用于其的铸造样品。 一种测量多个非金属夹杂物的方法,包括通过CCD照相机或其它图像捕获装置捕获由铝合金构成的铸造样品的矩形断面的图像,处理由图像捕获装置拍摄的图像的色密度 将经处理的图像数字化预定的阈值,并且计算预定尺寸或更大的像素簇的数量,该方法的特征在于在捕获其图像之前检测矩形断面的短边的端边缘并且自动地 将断裂面两端的断面面积的¼〜的测量区域设定为。 一种用于获得铸造样品的铸模,其由具有凹部的顶模和具有浇口的底模构成,所述浇口具有在组装顶模和底模的状态下在熔体流动方向上延伸的基本上长方体的空腔, 并且在具有手柄的上模具的凹部的底部处于相等的间隔处设置有在垂直于熔体流动方向的方向上延伸的倒V形突起。

    Aluminum alloy excellent in wear resistance and sliding member using this alloy
    2.
    发明申请
    Aluminum alloy excellent in wear resistance and sliding member using this alloy 有权
    使用该合金的耐磨性优异的铝合金和滑动构件

    公开(公告)号:US20070068604A1

    公开(公告)日:2007-03-29

    申请号:US11524898

    申请日:2006-09-22

    IPC分类号: C22C21/04

    CPC分类号: C22C21/02

    摘要: The present invention discloses an aluminum alloy being excellent in wear resistance, containing, in mass %, 12.0 to 13.7% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities; and an aluminum alloy sliding member excellent in wear resistance, which has in mass %, 12.0 to 14.0% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities, and contains primary crystals of Si having a grain diameter of 20 μm or more in an amount of 20 pieces/mm2 or less. The alloy may contain one or two of 0.0001 to 0.01 mass % of B, and 0.3 to 3.0 mass % of Ni.

    摘要翻译: 本发明公开了一种耐磨性优异的铝合金,以质量%计含有12.0〜13.7%的Si,2.0〜5.0%的Cu,0.1〜1.0%的Mg,0.8〜1.3%的Mn,0.10〜0.5 Cr为0.05〜0.20%,Fe为0.5〜1.3%,P为0.003〜0.02%,Ca含量控制在0.005质量%以下,余量为不可避免的杂质; 和耐磨性优异的铝合金滑动构件,其质量%为Si 12.0〜14.0%,Cu 2.0〜5.0%,Mg 0.1〜1.0%,Mn 0.8〜1.3%,Mn:0.10〜0.5% Cr,0.05〜0.20%的Ti,0.5〜1.3%的Fe,0.003〜0.02%的P,Ca含量控制在0.005质量%以下,余量为Al和不可避免的杂质,并含有Si的一次结晶 粒径为20μm以上的粒径为20个/ mm 2以下。 该合金可以含有0.0001〜0.01质量%的B和0.3〜3.0质量%的Ni中的一种或两种。

    Method of measurement of number of nonmetallic inclusions and casting mold for obtaining cast sample used for same
    4.
    发明授权
    Method of measurement of number of nonmetallic inclusions and casting mold for obtaining cast sample used for same 失效
    用于获得用于其的铸造样品的非金属夹杂物和铸模的数量的测量方法

    公开(公告)号:US08155430B2

    公开(公告)日:2012-04-10

    申请号:US12444724

    申请日:2008-03-07

    IPC分类号: G06K9/00

    摘要: A method of automatically counting a number of inclusions by eliminating the effects of shrinkage cavities in the conventional method and securing a high correlation with a value measured by a skilled worker and a casting mold for obtaining a cast sample used for the same are provided. A method of measurement of a number of nonmetallic inclusions comprising capturing an image of a rectangular fracture surface of a cast sample consisting of an aluminum alloy by a CCD camera or other image capturing means, processing the image captured by the image capturing means for color density, digitalizing the processed image by a predetermined threshold value, and counting the number of pixel clusters of a predetermined size or more, the method characterized by detecting the end edges of the short sides of the rectangular fracture surface before the capturing of its image and automatically setting measurement regions of an area of ¼ to ⅔ of the area of the fracture surface at the two ends of the fracture surface. A casting mold for obtaining a cast sample comprised of a top mold having a recess and a bottom mold having a sprue, having a substantially rectangular parallelepiped cavity extending in the melt flow direction in the state where the top mold and the bottom mold are assembled, and provided, at equal intervals at the bottom of the recess of the top mold with a handle, with inverted V-shaped projections extending in a direction vertical to the melt flow direction.

    摘要翻译: 提供了一种通过消除常规方法中的收缩腔的影响来自动计数多个夹杂物的方法,并确保与本领域技术人员和铸模测量的值的高相关性,以获得用于其的铸造样品。 一种测量非金属夹杂物的方法,包括通过CCD照相机或其他图像捕获装置捕获由铝合金构成的铸造样品的矩形断面的图像,处理由图像捕获装置捕获的图像的色密度 将经处理的图像数字化预定阈值,并对预定尺寸或更大尺寸的像素簇的数量进行计数,该方法的特征在于在捕获其图像之前检测矩形断面的短边的端边缘并且自动地 在断裂面的两端设置断裂面的面积的¼〜setting的测量区域。 一种用于获得铸造样品的铸模,其由具有凹部的顶模和具有浇口的底模构成,所述浇口具有在组装顶模和底模的状态下在熔体流动方向上延伸的基本上长方体的空腔, 并且在具有手柄的上模具的凹部的底部处于相等的间隔处设置有在垂直于熔体流动方向的方向上延伸的倒V形突起。

    Die-casting method
    5.
    发明授权
    Die-casting method 失效
    压铸方法

    公开(公告)号:US06176294B1

    公开(公告)日:2001-01-23

    申请号:US09352271

    申请日:1999-07-13

    IPC分类号: B22D2715

    CPC分类号: B22D17/14

    摘要: After a cavity 2 of a die-casting mold 1 is evacuated to exclude gases, oxygen gas is blown into the cavity 2 until an internal pressure of the cavity exceeds the atmospheric pressure, and then a molten metal 5 is forcibly injected into the cavity 2. The cavity 2 is evacuated to a degree of vacuum less than 100 millibar through a suction nozzle 11. The oxygen gas is blown through a nozzle 14 into the cavity 2 so as to fill the cavity 2 with the oxygen gas at an internal pressure higher than the atmospheric pressure. When the molten metal 5 is injected into the cavity 2 clarified in this way, inclusion of gases is perfectly prohibited. As a result, obtained die-cast products are free from defects such as blowholes or porosity caused by inclusion of gases and so useful as functional members as well as structural members.

    摘要翻译: 在将压铸模具1的空腔2排空以排除气体之后,将氧气吹入空腔2,直到空腔的内部压力超过大气压力,然后将熔融金属5强制地注入腔体2 空腔2通过吸嘴11抽真空至小于100毫巴的真空度。氧气通过喷嘴14吹入空腔2中,以便在内部压力较高的情况下用氧气填充空腔2 比大气压力。 当以这种方式将熔融金属5注入到空腔2中时,完全禁止包含气体。 结果,获得的压铸产品没有诸如由于包含气体引起的气孔或孔隙等作为功能构件以及结构构件有用的缺陷。

    Aluminum alloy excellent in wear resistance and sliding member using this alloy
    7.
    发明授权
    Aluminum alloy excellent in wear resistance and sliding member using this alloy 有权
    使用该合金的耐磨性优异的铝合金和滑动构件

    公开(公告)号:US07695577B2

    公开(公告)日:2010-04-13

    申请号:US11524898

    申请日:2006-09-22

    IPC分类号: C22C21/04

    CPC分类号: C22C21/02

    摘要: The present invention discloses an aluminum alloy being excellent in wear resistance, containing, in mass %, 12.0 to 13.7% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities; and an aluminum alloy sliding member excellent in wear resistance, which has in mass %, 12.0 to 14.0% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities, and contains primary crystals of Si having a grain diameter of 20 μm or more in an amount of 20 pieces/mm2 or less. The alloy may contain one or two of 0.0001 to 0.01 mass % of B, and 0.3 to 3.0 mass % of Ni.

    摘要翻译: 本发明公开了一种耐磨性优异的铝合金,以质量%计含有12.0〜13.7%的Si,2.0〜5.0%的Cu,0.1〜1.0%的Mg,0.8〜1.3%的Mn,0.10〜0.5 Cr为0.05〜0.20%,Fe为0.5〜1.3%,P为0.003〜0.02%,Ca含量控制在0.005质量%以下,余量为不可避免的杂质; 和耐磨性优异的铝合金滑动构件,其质量%为Si 12.0〜14.0%,Cu 2.0〜5.0%,Mg 0.1〜1.0%,Mn 0.8〜1.3%,Mn:0.10〜0.5% Cr,0.05〜0.20%的Ti,0.5〜1.3%的Fe,0.003〜0.02%的P,Ca含量控制在0.005质量%以下,余量为Al和不可避免的杂质,并含有Si的一次结晶 粒径为20μm以上的粒径为20个/ mm 2以下。 该合金可以含有0.0001〜0.01质量%的B和0.3〜3.0质量%的Ni中的一种或两种。

    Impurity measuring method and device
    8.
    发明申请
    Impurity measuring method and device 审中-公开
    杂质测量方法及装置

    公开(公告)号:US20060228017A1

    公开(公告)日:2006-10-12

    申请号:US10560270

    申请日:2004-06-14

    IPC分类号: G06K9/00

    摘要: An impurity measuring device includes a table (T) on which a sample (S) is to be placed with its fracture surface (h) facing up, an illuminating means (7) for irradiating the fracture surface (h) with light (L) from a plurality of directions, an image sensing means for sensing an image of the fracture surface (h) irradiated with the light (L), continuous tone color image processing means for processing the sensed image into a continuous tone color image, and a binarizing means for binarizing the continuous tone color image through comparison between the result of the continuous tone color image processing and a threshold value. As the fracture surface (h) is irradiated with the light (L) from the plurality of directions, the image obtained by sensing the image of the fracture surface (h) is free from shading or optical irregularities caused by minute irregularities on the fracture surface (h). Therefore, impurities in the sample (S) can be accurately detected from the fracture surface (h) by subjecting the image to the continuous tone color image processing and binarization.

    摘要翻译: 一种杂质测量装置,包括:台面(T),其表面(S)的断面(h)面朝上放置在所述台面(T)上;照射装置(7),用光(L)照射断裂面 从多个方向观察用于感测用光(L)照射的断裂面(h)的图像的图像感测装置,用于将感测图像处理成连续色调图像的连续色调图像处理装置,以及二值化 用于通过连续色调图像处理的结果与阈值之间的比较对连续色彩图像进行二值化的装置。 当从多个方向对光(L)照射断裂面(h)时,通过感测断裂面(h)的图像而获得的图像没有由断裂面上的微细凹凸引起的阴影或光学不规则 (H)。 因此,通过对图像进行连续色调图像处理和二值化处理,可以从断裂面(h)精确地检测样品(S)中的杂质。

    Wear-resistant cast aluminum alloy process of producing the same
    9.
    发明授权
    Wear-resistant cast aluminum alloy process of producing the same 失效
    耐磨铸铝合金生产过程相同

    公开(公告)号:US5762728A

    公开(公告)日:1998-06-09

    申请号:US768666

    申请日:1996-12-18

    摘要: To provide a wear resistance comparable with that of the conventional A390 series aluminum alloys, a reduced attacking to a sliding counterpart, and an improved machinability, a wear-resistant cast aluminum alloy comprises: a chemical composition consisting, in weight percentage of: 14.0-16.0 Si, 2.0-5.0 Cu, 0.1-1.0 Mg, 0.3-0.8 Mn, 0.1-0.3 Cr, 0.01-0.20 Ti, 0.003-0.02 P, 1. 5 or less Fe, and the balance of Al and unavoidable impurities in which the Ca content is limited to not more than 0.005; and a microstructure in which a primary Si crystal and Al-Si-Fe-MnCr-based intermetallic compounds are dispersed in the form of a crystallized particle having a diameter of from 5 to 30 gm. A process of producing a wear-resistant cast aluminum alloy includes casting a melt of the alloy composition at a cooling rate of from 50.degree. to 200.degree. C./sec.

    摘要翻译: 为了提供与常规A390系列铝合金相当的耐磨性,减少对滑动对应物的攻击和改进的机械加工性,耐磨铸铝合金包括:以重量百分数:14.0- 16.0Si,2.0-5.0Cu,0.1-1.0Mg,0.3-0.8Mn,0.1-0.3Cr,0.01-0.20Ti,0.003-0.02P,1.5或更低的Fe,余量为Al和不可避免的杂质,其中 Ca含量限制在0.005以下; 以及其中初级Si晶体和Al-Si-Fe-MnCr基金属间化合物以直径为5至30gm的结晶颗粒的形式分散的微结构。 制造耐磨铸铝合金的方法包括以50℃至200℃/秒的冷却速度浇铸合金组合物的熔体。

    IMPURITY MEASURING METHOD AND DEVICE
    10.
    发明申请
    IMPURITY MEASURING METHOD AND DEVICE 审中-公开
    重量测量方法和装置

    公开(公告)号:US20090263005A1

    公开(公告)日:2009-10-22

    申请号:US12490249

    申请日:2009-06-23

    IPC分类号: G06K9/00

    摘要: An impurity measuring device includes a table (T) on which a sample (S) is to be placed with its fracture surface (h) facing up, an illuminating means (7) for irradiating the fracture surface (h) with light (L) from a plurality of directions, an image sensing means for sensing an image of the fracture surface (h) irradiated with the light (L), continuous tone color image processing means for processing the sensed image into a continuous tone color image, and a binarizing means for binarizing the continuous tone color image through comparison between the result of the continuous tone color image processing and a threshold value. As the fracture surface (h) is irradiated with the light (L) from the plurality of directions, the image obtained by sensing the image of the fracture surface (h) is free from shading or optical irregularities caused by minute irregularities on the fracture surface (h). Therefore, impurities in the sample (S) can be accurately detected from the fracture surface (h) by subjecting the image to the continuous tone color image processing and binarization.

    摘要翻译: 一种杂质测量装置,包括:台面(T),其表面(S)的断面(h)面朝上放置在所述台面(T)上;照射装置(7),用光(L)照射断裂面 从多个方向观察用于感测用光(L)照射的断裂面(h)的图像的图像感测装置,用于将感测图像处理成连续色调图像的连续色调图像处理装置,以及二值化 用于通过连续色调图像处理的结果与阈值之间的比较对连续色彩图像进行二值化的装置。 当从多个方向对光(L)照射断裂面(h)时,通过感测断裂面(h)的图像而获得的图像没有由断裂面上的微细凹凸引起的阴影或光学不规则 (H)。 因此,通过对图像进行连续色调图像处理和二值化处理,可以从断裂面(h)精确地检测样品(S)中的杂质。