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公开(公告)号:US20220055186A1
公开(公告)日:2022-02-24
申请号:US17415135
申请日:2019-12-10
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Aaron K. Nienaber , Joseph B. Eckel , Thomas J. Nelson , Ann M. Hawkins , Amelia W. Koenig
Abstract: The present disclosure provides systems, devices, and methods for abrasive articles and manufacturing the same. A method includes receiving, at a shaped abrasive particle placement tool comprising cavities (1020), shaped abrasive particles (502, 504), determining whether a threshold number of cavities of the cavities (1020) includes a shaped abrasive particle situated properly therein, in response to determining there is not a threshold number of cavities of the cavities (1020) with a shaped abrasive particle (502, 504) situated properly therein, receiving, at the shaped abrasive particle placement tool, further shaped abrasive particles, and in response to determining that at least the threshold number of cavities of the cavities (1020) includes a shaped abrasive particle (502, 504) of the shaped abrasive particles situated properly therein, releasing the shaped abrasive particles (502, 504) from the shaped abrasive particle placement tool into a binding material (508) on a substrate (506) to adhere the shaped abrasive particles (502, 504) to the substrate (506).
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公开(公告)号:US20220063061A1
公开(公告)日:2022-03-03
申请号:US17415789
申请日:2019-12-17
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Joseph B. Eckel , Aaron K. Nienaber , Thomas J. Nelson , Amelia W. Koenig , Ann M. Hawkins
Abstract: Abrasive articles and associated methods are shown that include one or more camouflaging layers that can be applied to a portion of the abrasive article. The one or more camouflaging layers can be applied over the size coat layer as a discontinuous colored layer covering a portion of the size coat layer. In an example, the camouflaging layer can be applied as a repeating pattern of one or more colors on the abrasive article. In an example, the camouflaging layer can be applied randomly to the abrasive article. The discontinuous layer can have a color markedly different than a color of the size coat layer and can be used to mask or minimize an appearance of particle imperfections or voids on the abrasive article. The discontinuous layer can be applicable to coated and non-woven abrasive articles in the form of sheets, discs, belts, pads, or rolls.
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公开(公告)号:US20220055182A1
公开(公告)日:2022-02-24
申请号:US17415784
申请日:2019-12-17
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Joseph B. Eckel , Aaron K. Nienaber , Thomas J. Nelson , Ann M. Hawkins , Amelia W. Koenig
Abstract: Various embodiments disclosed relate to a tooling apparatus and method for providing multiple orientation cavities in tooling for abrasive particles in an abrasive article or structure. An example method includes aligning a plurality of shaped abrasive particles into a pattern, including collecting the plurality of shaped abrasive particles at least partially into cavities arranged on a dispensing surface, where at least one of the cavities is configured to allow for multiple orientations of one of the plurality of shaped abrasive particles. The pattern is transferred to a backing substrate containing a layer of adhesive, and the adhesive is cured.
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公开(公告)号:US12011807B2
公开(公告)日:2024-06-18
申请号:US17415150
申请日:2019-12-17
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Joseph B. Eckel , Aaron K. Nienaber , Thomas J. Nelson , Amelia W. Koenig , Ann M. Hawkins
CPC classification number: B24D18/0072 , B24D3/004 , B24D3/28
Abstract: Various embodiments of the present disclosure relate to a shaped abrasive particle transfer assembly. The shaped abrasive particle transfer assembly includes a substrate including an adhesive and a plurality of shaped abrasive particles adhered to the substrate and forming a predetermined pattern thereon.
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公开(公告)号:US11945076B2
公开(公告)日:2024-04-02
申请号:US17261709
申请日:2019-07-23
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Amelia W. Koenig , Liming Song , Stephen M. Sanocki , Yu Yang , Yaohua Gao , Aniruddha A. Upadhye , Morgan A. Priolo , Saurabh Batra , Angela S. McLean
CPC classification number: B24D3/004 , B24D3/007 , B24D3/28 , C08J7/042 , C08J7/043 , C08J2367/02 , C08J2453/02 , C08J2461/06
Abstract: An article (100) has a polyester film backing (110) and a primer layer (120) including a carboxylated styrene butadiene copolymer crosslinked with a polyfunctional aziridine disposed on a major surface of the polyester film backing (110). Another article includes a polyester backing (110), a primer layer (120) including a carboxylated styrene butadiene copolymer crosslinked with a polyfunctional aziridine disposed on a major surface of the polyester backing (110), and a phenolic layer (140) disposed on the primer layer (120) on a surface opposite the polyester backing (110). The phenolic layer (120) can include abrasive particles (160). Processes for making the articles are also described, as well as methods for abrading a workpiece and improving adhesion between a polyester film backing (110) and a phenolic layer (120) on the polyester backing (110).
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公开(公告)号:US20230332029A1
公开(公告)日:2023-10-19
申请号:US18301766
申请日:2023-04-17
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Laura M. Lara Rodriguez , Dwight D. Erickson , Chainika Jangu , Amelia W. Koenig
IPC: C09K3/14 , C04B35/117 , C04B35/64
CPC classification number: C09K3/1409 , C04B35/117 , C04B35/64 , C04B2235/3206 , C04B2235/3217 , C04B2235/3272 , C04B2235/5436 , C04B2235/5445 , C04B2235/606
Abstract: A method of making a formed ceramic abrasive particle is presented that includes molding a dispersion of a ceramic abrasive particle precursor mixture. The method also includes drying the molded dispersion to form a ceramic abrasive particle particle precursor. The method also includes calcining the ceramic abrasive particle precursor. The method also includes sintering the ceramic abrasive particle precursor to form the formed ceramic abrasive particle. The method also includes impregnating the ceramic abrasive particle precusor with a mixture. The mixture includes one or more of a first group consisting of: an oxide of yttrium, praseodymium, samarium, ytterbium, neodymium, lanthanum, gadolinium, dysprosium, and erbium or one or more of a second group consisting of: oxide of iron, magnesium, zinc, silicon, cobalt, nickel, zirconium, hafnium, chromium, cerium, titanium. Impregnating the ceramic abrasive particle precursor occurs after drying, calcining or sintering.
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公开(公告)号:US12208490B2
公开(公告)日:2025-01-28
申请号:US17415181
申请日:2019-12-10
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Joseph B. Eckel , Aaron K. Nienaber , Thomas J. Nelson , Ann M. Hawkins , Amelia W. Koenig
Abstract: Coated abrasive articles having spacer particles are formed by providing a production tool having a dispensing surface with a plurality of cavities, guiding the production tool past an abrasive particle feeder, dispensing shaped abrasive particles onto the dispensing surface and into the plurality of cavities of the production tool, guiding a resin coated backing sheet adjacent the production tool past a spacer particle feeder, and dispensing spacer particles onto the resin coated backing sheet and/or the production tool after the abrasive particle feeder prior to a deposit point for the shaped abrasive particles. The spacer particles are selected to have a thickness that is greater than a thickness of a resin coating of the resin coating backing sheet and a thickness and density once dispensed that are sufficient to substantially prevent the production tool from contacting the resin coated backing sheet at the deposit point.
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公开(公告)号:US12017327B2
公开(公告)日:2024-06-25
申请号:US17415135
申请日:2019-12-10
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Aaron K. Nienaber , Joseph B. Eckel , Thomas J. Nelson , Ann M. Hawkins , Amelia W. Koenig
CPC classification number: B24D11/001 , B24D18/0072 , B24D2203/00
Abstract: The present disclosure provides systems, devices, and methods for abrasive articles and manufacturing the same. A method includes receiving, at a shaped abrasive particle placement tool comprising cavities (1020), shaped abrasive particles (502, 504), determining whether a threshold number of cavities of the cavities (1020) includes a shaped abrasive particle situated properly therein, in response to determining there is not a threshold number of cavities of the cavities (1020) with a shaped abrasive particle (502, 504) situated properly therein, receiving, at the shaped abrasive particle placement tool, further shaped abrasive particles, and in response to determining that at least the threshold number of cavities of the cavities (1020) includes a shaped abrasive particle (502, 504) of the shaped abrasive particles situated properly therein, releasing the shaped abrasive particles (502, 504) from the shaped abrasive particle placement tool into a binding material (508) on a substrate (506) to adhere the shaped abrasive particles (502, 504) to the substrate (506).
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公开(公告)号:US11992918B2
公开(公告)日:2024-05-28
申请号:US17415011
申请日:2019-12-10
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Joseph B. Eckel , Thomas J. Nelson , Aaron K. Nienaber , Ann M. Hawkins , Amelia W. Koenig , Negus B. Adefris
CPC classification number: B24D11/005 , B24D3/28 , B24D18/0072 , C09K3/14
Abstract: Apparatus includes a production tooling having a dispensing surface with a plurality of cavities and formed into an endless belt. An abrasive particle feeder dispenses shaped abrasive particles onto the dispensing surface and into the plurality of cavities. A resin coated backing receives shaped abrasive particles from the cavities of the production tooling at a deposit point. A detecting device detects a pattern transition zone as the production tooling moves in the direction of travel and provides pattern transition zone detection data to one or more controllers to control a speed of the production tooling and/or a speed of the resin coated backing as the detected pattern transition zone passes the deposit point to change a pattern density of the shaped abrasive particles in a portion of the resin coated backing corresponding to the pattern transition zone of the production tooling.
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公开(公告)号:US11911876B2
公开(公告)日:2024-02-27
申请号:US17415039
申请日:2019-12-17
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Thomas J. Nelson , Aaron K. Nienaber , Joseph B. Eckel , Ann M. Hawkins , Amelia W. Koenig
CPC classification number: B24D11/005 , B24D3/28 , B24D11/06 , B24D18/0072
Abstract: A system and method for producing an abrasive article includes a production tool configured to provide shaped abrasive particles to a resin coated backing. A first end and a second end of the production tool are spliced together to form a spliced area. The production tool includes a dispensing surface that includes a plurality of cavities formed between the first end and the second end and configured to receive and hold the shaped abrasive particles. The resin coated backing is configured to receive the shaped abrasive particles from the dispensing surface of the production tool and configured to receive further shaped abrasive particles to fill gaps in the shaped abrasive particles caused by an absence of the plurality of cavities in the spliced area.
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