Abrasive particles, method of making abrasive particles, and abrasive articles

    公开(公告)号:US11634618B2

    公开(公告)日:2023-04-25

    申请号:US16376348

    申请日:2019-04-05

    Inventor: Negus B. Adefris

    Abstract: Shaped ceramic abrasive particles include a first surface having a perimeter having a perimeter comprising at least first and second edges. A first region of the perimeter includes the second edge and extends inwardly and terminates at two corners defining first and second acute interior angles. The perimeter has at most four corners that define acute interior angles. A second surface is disposed opposite, and not contacting, the first surface. A peripheral surface is disposed between and connects the first and second surfaces. The peripheral surface has a first predetermined shape. Methods of making the shaped ceramic abrasive particles, and abrasive articles including them are also disclosed.

    DENTAL APPLIANCE WITH STRUCTURED SURFACE

    公开(公告)号:US20210353387A1

    公开(公告)日:2021-11-18

    申请号:US17284540

    申请日:2019-10-11

    Abstract: A dental appliance is described, the dental appliance including a polymeric substrate with a plurality of cavities for receiving one or more teeth, an arrangement of engineered microstructures on the substrate wherein the engineered microstructures include a therapeutic agent. The microstructures may be three-dimensionally engineered on a polymeric film disposed on a major surface of the polymeric substrate, wherein the microstructures extend outwards from the surface. The microstructures also comprise a compound releasable from the three-dimensionally engineered microstructures over a predetermined patient wear time.

    METHODS OF MAKING METAL BOND AND VITREOUS BOND ABRASIVE ARTICLES, AND ABRASIVE ARTICLE PRECURSORS

    公开(公告)号:US20210316503A1

    公开(公告)日:2021-10-14

    申请号:US17304596

    申请日:2021-06-23

    Abstract: The present disclosure provides methods of making a vitreous bond abrasive article and a metal bond abrasive article. The methods include sequential steps. Step a) includes a subprocess including sequentially: i) depositing a layer of loose powder particles in a confined region; and ii) selectively applying heat via conduction or irradiation, to heat treat an area of the layer of loose powder particles. The loose powder particles include abrasive particles and organic compound particles, as well as vitreous bond precursor particles or metal particles. The layer of loose powder particles has substantially uniform thickness. Step b) includes independently carrying out step a) a number of times to generate an abrasive article preform comprising the bonded powder particles and remaining loose powder particles. Step c) includes separating remaining loose powder particles from the abrasive article preform. Step d) includes heating the abrasive article preform to provide the vitreous bond abrasive article comprising the abrasive particles retained in a vitreous bond material, or to provide the metal bond abrasive article. A method of making a metal bond abrasive optionally includes infusing an abrasive article preform with a molten lower melting metal and solidifying the molten lower melting metal to provide the metal bond abrasive article. The present disclosure further provides a vitreous bond abrasive article precursor and a metal bond abrasive article precursor. Also, methods including receiving, by a manufacturing device having a processor, a digital object specifying data for an abrasive article, and generating the abrasive article with the manufacturing device.

    Elongated abrasive particle with enhanced retention features

    公开(公告)号:US10988648B2

    公开(公告)日:2021-04-27

    申请号:US16333370

    申请日:2017-09-20

    Inventor: Negus B. Adefris

    Abstract: The present inventive subject matter provides an abrasive particle. The abrasive particle can include an elongated body that is defined between opposed first and second ends. Each end defines a substantially planar surface. An axis extends through the first and second ends, and each end has a respective first and second cross-sectional area. At least one of the first and second ends is oriented at an angle relative to the axis that is less than 90 degrees. The elongated body has a variable cross-sectional area centered along the axis. At least one cross-sectional area between the first and second ends represents a local minimum cross-sectional area.

    ELONGATED ABRASIVE PARTICLES, METHOD OF MAKING THE SAME, AND ABRASIVE ARTICLES CONTAINING THE SAME

    公开(公告)号:US20200231851A1

    公开(公告)日:2020-07-23

    申请号:US16649031

    申请日:2018-09-14

    Abstract: A method of making elongated abrasive particles includes five steps. Step 1) includes providing a mold having parallel linear grooves, partially interrupted at predetermined intervals by transverse obstructions. Step 2) includes filling the parallel linear grooves with a flowable abrasive particle precursor composition. Step 3) includes at least partially drying the flowable abrasive particle precursor composition to form an at least partially dried abrasive particle precursor composition. Step 4) includes separating that composition from the mold, thereby forming elongated precursor abrasive particles having a shape corresponding to portions of the parallel linear grooves disposed between the transverse obstructions. At least one of the first and second opposite ends of the elongated precursor abrasive particles comprises both a molded portion and a fractured portion. Step 5) converts the elongated precursor abrasive particles into elongated abrasive particles. Elongated abrasive particles preparable by the method and abrasive articles containing them are also disclosed.

    SHAPED VITRIFIED ABRASIVE AGGLOMERATE, ABRASIVE ARTICLES, AND METHOD OF ABRADING

    公开(公告)号:US20190283216A1

    公开(公告)日:2019-09-19

    申请号:US16318655

    申请日:2017-07-19

    Abstract: An abrasive agglomerate particle includes fused aluminum oxide mineral bonded in a vitreous matrix. The fused aluminum oxide mineral is present in a range from 70 percent by weight to 95 percent by weight and the vitreous matrix is present at least at five percent by weight, based on the weight of the abrasive agglomerate particle. The fused aluminum oxide mineral has an average particle size of up to 300 micrometers, and the abrasive agglomerate particle has a frusto-pyramidal shape with side walls having a taper angle in a range from 2 to 15 degrees and a dimension of at least 400 micrometers. The abrasive agglomerate particles are useful in abrasive articles. The method includes contacting the workpiece with an abrasive article and moving the workpiece and the abrasive article relative to each other to abrade the workpiece.

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