公开(公告)号：US20060091574A1

公开(公告)日：2006-05-04

申请号：US10904306

申请日：2004-11-03

申请人： Andrew Mellentine ,  Joseph Donatti ,  Jerome Sroka ,  Ian Williams

发明人： Andrew Mellentine ,  Joseph Donatti ,  Jerome Sroka ,  Ian Williams

IPC分类号： B29C44/12

CPC分类号： B29C44/367 ,  B29C44/1228 ,  B60R13/02 ,  B60R13/0256

摘要： Aspects of the present invention include interior vehicle trim panel having a sprayed expanded polyurethane layer and method of making same. In at least one embodiment, the method of making the vehicle interior trim panel comprises providing a skin layer on a spray tool, providing a source of polyol, and providing a source of isocyanate, wherein at least one of the sources contains a nucleated component. The method of this embodiment further comprises combining polyol and isocyanate from the respective sources to form expandable polyurethane reactive component, spraying the expandable polyurethane reactive component onto the skin layer to form a resilient layer, and securing a rigid substrate to the resilient layer to form the vehicle interior trim part.

摘要翻译： 本发明的方面包括具有喷射发泡聚氨酯层的内部车辆装饰板及其制造方法。 在至少一个实施例中，制造车辆内饰板的方法包括在喷涂工具上提供表皮层，提供多元醇源，并提供异氰酸酯源，其中至少一个源含有成核组分。 该实施方案的方法还包括将来自相应来源的多元醇和异氰酸酯组合以形成可发性聚氨酯反应性组分，将可发性聚氨酯反应性组分喷涂到表层上以形成弹性层，以及将刚性基材固定到弹性层上以形成 车内饰件。

公开(公告)号：US20060024507A1

公开(公告)日：2006-02-02

申请号：US10902520

申请日：2004-07-29

申请人： Joseph Donatti ,  Jerome Sroka ,  Andrew Mellentine

发明人： Joseph Donatti ,  Jerome Sroka ,  Andrew Mellentine

IPC分类号： A21C9/04 ,  B28B7/22 ,  B32B27/40

CPC分类号： B29C41/08 ,  B29C41/22 ,  B29K2075/00 ,  B29K2105/04 ,  B29L2009/00 ,  B29L2031/3005 ,  Y10T428/31551

摘要： Aspects of the present invention include providing a method of making polyurethane composite skins for vehicle interior components, as well as providing the resulting skin. In at least one embodiment, the method comprises providing a clear coat having a show surface and a back surface, and providing a colored aromatic polyurethane skin on the back surface of the clear coat. In at least one embodiment, the clear coat is UV stabilized. In at least another aspect of the present invention embodiment, a method of forming a trim product is provided. The method comprises providing a relatively rigid substrate, securing a polyurethane composite skin made in accordance with the present invention to the substrate, and optionally, providing a foam layer between substrate and the composite skin.

摘要翻译： 本发明的方面包括提供一种制备用于车辆内部部件的聚氨酯复合材料表面的方法，以及提供所得到的皮肤。 在至少一个实施方案中，该方法包括提供具有显示表面和后表面的透明涂层，并在透明涂层的背面上提供着色的芳族聚氨酯表层。 在至少一个实施方案中，透明涂层是UV稳定的。 在本发明实施例的至少另一方面，提供了一种形成装饰产品的方法。 该方法包括提供相对刚性的基底，将根据本发明制备的聚氨酯复合皮肤固定到基底上，以及任选地在基底和复合皮肤之间提供泡沫层。

公开(公告)号：US20060071358A1

公开(公告)日：2006-04-06

申请号：US10711761

申请日：2004-10-04

申请人： Joseph Donatti ,  Ian Williams ,  Jerome Sroka

发明人： Joseph Donatti ,  Ian Williams ,  Jerome Sroka

IPC分类号： B29C31/00

CPC分类号： B29C31/10 ,  B29C37/0032 ,  B29C2037/0035 ,  B29K2075/00 ,  B29L2009/00

摘要： An apparatus for supplying differently colored polyurethane forming materials includes a source of isocyanate, a source of polyol, multiple colorant sources for supplying multiple colorants, and multiple premix chambers that are each connected to a respective colorant source and one of the source of isocyanate and the source of polyol. Each premix chamber has a mixing element for mixing a respective colorant and one of isocyanate and polyol to form a selectively colored material. The apparatus further includes a spray head in communication with the premix chambers and the other of the source of isocyanate and the source of poloyl, and a valve assembly disposed between the spray head and the premix chambers for selectively introducing selectively colored material from one of the premix chambers and the other of isocyanate and polyol to the spray head.

摘要翻译： 用于供应不同颜色的聚氨酯形成材料的设备包括异氰酸酯源，多元醇源，用于供应多种着色剂的多个着色剂源和多个预混合室，其各自连接到各自的着色剂源和异氰酸酯源和 多元醇的来源 每个预混合室具有用于混合各自着色剂和异氰酸酯和多元醇之一的混合元件以形成选择性着色的材料。 该装置还包括与预混合室和异氰酸酯源和另一个聚酯源连通的喷头，以及设置在喷雾头和预混合室之间的阀组件，用于从 预混合室和另一种异氰酸酯和多元醇与喷雾头。

公开(公告)号：US20050274821A1

公开(公告)日：2005-12-15

申请号：US10866279

申请日：2004-06-11

申请人： Jerome Sroka

发明人： Jerome Sroka

IPC分类号： B05B1/28 ,  B05B7/06 ,  B05B7/08 ,  B05B7/16 ,  B05B7/26 ,  B05D1/02 ,  B29C41/08 ,  B29C70/68

CPC分类号： B05B7/162 ,  B05B7/066 ,  B05B7/0815 ,  B05B7/1626

摘要： A spray applicator for spraying polyurethane in a spray forming process is provided with a jacket that partially encloses a portion of the spray applicator and retains a heated gas that is supplied from a source of heated gas. The spray tool receives polyurethane forming components at one end that are dispensed into a nozzle at the opposite end. The gas heats the polyurethane mixture within the spray tool and is then emitted from the jacket to heat and shape the polyurethane spray. A method of spray forming an article with a reactant mixture is also disclosed. The method comprises heating a reactant mixture in a spray applicator as it sprays the mixture. The spray pattern is shaped by impingement of the heated gas on the reactant mixture as the heated gas is released from the jacket.

摘要翻译： 在喷雾成型工艺中喷涂聚氨酯的喷涂器具有一个夹套，该夹套部分地包围喷涂器的一部分并且保留从加热气体源供应的加热气体。 喷射工具在一端接收聚氨酯形成部件，其分配在相对端的喷嘴中。 气体加热喷涂工具中的聚氨酯混合物，然后从夹套中排出聚氨酯喷雾加热和成型。 还公开了用反应物混合物喷雾形成制品的方法。 该方法包括在喷雾混合物时将喷雾器中的反应物混合物加热。 当加热的气体从夹套释放时，喷雾图案通过将加热的气体冲击在反应物混合物上而成形。

公开(公告)号：US20050133957A1

公开(公告)日：2005-06-23

申请号：US10744153

申请日：2003-12-22

申请人： Nelson Williams ,  David Nagi ,  Jerome Sroka

发明人： Nelson Williams ,  David Nagi ,  Jerome Sroka

IPC分类号： B05B15/04 ,  B05C17/06 ,  B29C41/08 ,  B29C41/22 ,  B29C41/34 ,  B29C45/00 ,  B29C69/00

CPC分类号： B29C41/08 ,  B29C41/22 ,  B29C41/34 ,  B29L2031/3008

摘要： A masking system is provided that includes a supply roll of masking material, supported by a first roll support. The supply roll is rotatable on the first roll support, which allows the masking material to be dispensed. A take-up roll is provided to receive masking material after it has been used. A masking arm is positioned on an inside surface of the masking material, and contacts a portion of a mold to capture the masking material between the masking arm and the mold, thereby sealing off a portion of the mold during a coating process. After the coating process, the take-up roll is rotated, thereby dispensing new masking material from the supply roll.

摘要翻译： 提供一种遮蔽系统，其包括由第一辊支撑件支撑的掩模材料供应卷。 供应辊可以在第一辊支撑件上旋转，这允许掩蔽材料被分配。 提供卷取辊以在使用卷绕辊之后接收掩模材料。 遮蔽臂定位在掩模材料的内表面上，并与模具的一部分接触以捕获掩模臂和模具之间的掩模材料，从而在涂覆过程中密封模具的一部分。 在涂布过程之后，旋转卷取辊，从而从供给辊分配新的掩模材料。

公开(公告)号：US20060091575A1

公开(公告)日：2006-05-04

申请号：US10904305

申请日：2004-11-03

申请人： Jerome Sroka ,  Randy Reed ,  John Smith ,  Glenn Cowelchuk

发明人： Jerome Sroka ,  Randy Reed ,  John Smith ,  Glenn Cowelchuk

IPC分类号： B29C44/06

CPC分类号： B29C44/1228 ,  B29C44/367 ,  B60R13/02 ,  B60R13/0256

摘要： In at least certain embodiments, the present invention provides a method and system for making a vehicle interior trim panel. The method comprises providing a spray mold, heating the spray mold to a first temperature, spraying powdered polymeric material proximate the surface of the tool to form a polymeric skin layer, and cooling the spray mold to a second temperature. The method further comprises removing the skin layer from the tool and positioning the skin layer in a mold in a spaced apart relationship from a substrate, and introducing a foam material between the substrate and the skin layer to form a foam layer between the substrate and the skin layer.

摘要翻译： 在至少某些实施例中，本发明提供了一种用于制造车辆内饰板的方法和系统。 该方法包括提供喷雾模具，将喷雾模具加热至第一温度，在工具表面附近喷洒粉末状聚合材料以形成聚合物表皮层，并将喷雾模具冷却至第二温度。 该方法还包括从工具中去除表皮层并将表层定位在与基底间隔开的关系中的模具中，并且在基底和表皮层之间引入泡沫材料，以在基底和基底之间形成泡沫层 皮肤层。

公开(公告)号：US20050133959A1

公开(公告)日：2005-06-23

申请号：US10745090

申请日：2003-12-22

申请人： Jerome Sroka

发明人： Jerome Sroka

IPC分类号： B29C33/30 ,  B29C37/00 ,  B29C41/08 ,  B29C41/22 ,  B29C41/52 ,  B29C44/04 ,  B29C65/70 ,  B29C69/00 ,  B60R13/02 ,  C08J3/20

CPC分类号： B29C41/08 ,  B29C33/30 ,  B29C37/0032 ,  B29C37/0067 ,  B29C41/22 ,  B29C44/0461 ,  B29C2791/001 ,  B29K2075/00 ,  B29L2031/3005

摘要： A method for producing a polymeric component having two different colors is provided. A split mold design is used such that a coating having a first color is applied to a first piece of the mold while it is separated from a second piece of the mold. The two mold pieces are then brought together, and a coating having a second color is applied to the second mold piece. A bonding material is then sprayed on the two coatings, thereby forming a skin, which is an integrated, unitary structure. The skin may be further processed by applying a structural foam to create an automotive interior component having two different colors.

摘要翻译： 提供了一种制备具有两种不同颜色的聚合物组分的方法。 使用分割模具设计，使得具有第一颜色的涂层在与第二模具分离的同时被施加到模具的第一块。 然后将两个模具组合在一起，并且将具有第二颜色的涂层施加到第二模具件。 然后将粘合材料喷涂在两个涂层上，从而形成整体的整体结构的皮肤。 可以通过施加结构泡沫来制造具有两种不同颜色的汽车内部部件来进一步处理皮肤。